399602

Production of rapamycin on agro-industrial substrates in benchtop bioreactor: Insights on process development and obstacles management

Article

Last updated: 08 Feb 2025

Subjects

-

Tags

Pharmaceutical Chemistry

Abstract

Rapamycin is a unique medication with an endless list of clinical bioactivities and special potency. One of the drawbacks restricting its widespread use was its relatively high price. The current study presents a pioneering production approach of rapamycin using costless agro-industrial by-products in a stirred-tank bioreactor, which is assumed to usher in a new era in the production, pricing, and distribution of rapamycin. A remarkable drop in rapamycin yield (≤0.81 mg/l) was recorded at the studied levels of agitation (100, 150 & 200 rpm). The clear signs of microbial growth and activity pointed to specific unfavorable conditions for rapamycin production in the fermentor. Cause analysis and basic differences between fermentations in a shaken-flask and fermentor were practically pursued, leading to valuable considerations about high working volume, oxygen availability, and shear stress in the fermentor. An interesting production of the drug (8.1 mg/l) after 72 hours was achieved at high agitation (600 rpm). Decreasing the aeration rate to 0.5v/v/m verified a daily productivity of 4.3 mg/l/day, which was surprisingly comparable to that in a flask (4.8 mg/l/day). The efficiency of different organic solvents in extracting rapamycin from cell debris and residues of natural substrates was clarified; ethanol for 60 minutes was the proper solvent and potentiated more than a 17% increase in the yield.

DOI

10.21608/ejchem.2024.334914.10768

Keywords

Rapamycin, Stirred-tank bioreactor, fermentation, Agro-industrial by-products

Authors

First Name

Mohamed

Last Name

Mohamed Abdalla

MiddleName

Abdel Aziz

Affiliation

Natural and Microbial Products Chemistry Department, National Research Centre, Dokki, Giza, Egypt. P.O. 12622

Email

mmabdelaziz1976@yahoo.com

City

Giza

Orcid

0000-0001-9473-0642

First Name

Mohamed

Last Name

Abo Alkasem

MiddleName

I.A.

Affiliation

Chemistry of Natural and Microbial Products Dept., Pharmaceutical and Drug Industries Research Div., National Research Centre, Dokki, Giza, Egypt P.O. Box: 12622

Email

alkasem88@yahoo.com

City

Cairo

Orcid

0000-0002-0077-6621

First Name

Enas

Last Name

Mostafa

MiddleName

Mohamed

Affiliation

Chemical Engineering and Pilot Plant Department, Engineering Research Institution, National Research Centre (NRC), Dokki, Giza, Egypt.

Email

dr.enasmostafa@yahoo.com

City

Cairo

Orcid

-

First Name

hassan

Last Name

Awad

MiddleName

-

Affiliation

Chemistry of Microbial and Natural ProductsDepartment1, National Research Centre (NRC); Dokki, Cairo, Egypt.

Email

awadmhassan@yahoo.com

City

-

Orcid

0000-0002-8744-5496

Volume

67

Article Issue

13

Related Issue

46555

Issue Date

2024-12-01

Receive Date

2024-11-08

Publish Date

2024-12-01

Page Start

2,143

Page End

2,153

Print ISSN

0449-2285

Online ISSN

2357-0245

Link

https://ejchem.journals.ekb.eg/article_399602.html

Detail API

http://journals.ekb.eg?_action=service&article_code=399602

Order

399,602

Type

Original Article

Type Code

297

Publication Type

Journal

Publication Title

Egyptian Journal of Chemistry

Publication Link

https://ejchem.journals.ekb.eg/

MainTitle

Production of rapamycin on agro-industrial substrates in benchtop bioreactor: Insights on process development and obstacles management

Details

Type

Article

Created At

08 Feb 2025