229963

Optimization of Friction Stir Spot Welding Process Parameters on the Microstructure and Shear Load by Taguchi Method

Article

Last updated: 20 Jan 2025

Subjects

-

Tags

-

Abstract

The aim of this study is to investigate the effect on shear load and microstructure of AA6061-O aluminum sheets joined using friction stir spot welding (FSSW) by different welding parameters and post-weld heat-treatments (PWHT) T4 and T6.Taguchi method was used as an experimental statistical model to determine the optimum FSSW parameters. Taguchi's L27 orthogonal array was used to arrange the experiments. Three tool rotational speeds of 1200, 1500 and 1800 rpm and three dwell times of 6, 8 and 10 sec were used to conduct the welding. After FSSW, the AA6061 joints were subjected to T4 and T6 heat treatments. The findings showed that the grain size of stir zone (SZ) increased by either increasing rotational speed or increasing dwell time. Shear load significantly increased as dwell time increased. Shear load for the welded joints after heat treatment (T4) are greater than(T6), both of them are greater than O-condition.

DOI

10.21608/erjsh.2021.229963

Keywords

Friction Spot Stir Welding (FSSW), Post Weld Heat-treatment (PWHT), AA6061 aluminum alloy, shear load, Taguchi Method

Authors

First Name

Basma.

Last Name

Basma

MiddleName

-

Affiliation

Department of Manufacturing Engineering and Production Technology, Modern Academy for Engineering and Technology, Cairo Egypt.

Email

-

City

-

Orcid

-

First Name

E.

Last Name

H. Mansour

MiddleName

-

Affiliation

Mechanical Engineering Department ,Shoubra Faculty of Engineering,Benha University, Cairo, Egypt.

Email

-

City

-

Orcid

-

First Name

A.

Last Name

M. Gaafer

MiddleName

-

Affiliation

Mechanical Engineering Department ,Shoubra Faculty of Engineering,Benha University, Cairo, Egypt.

Email

-

City

-

Orcid

-

Volume

45

Article Issue

1

Related Issue

32929

Issue Date

2020-07-01

Receive Date

2022-04-10

Publish Date

2020-07-01

Page Start

1

Page End

6

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_229963.html

Detail API

http://journals.ekb.eg?_action=service&article_code=229963

Order

229,963

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

Optimization of Friction Stir Spot Welding Process Parameters on the Microstructure and Shear Load by Taguchi Method

Details

Type

Article

Created At

23 Jan 2023