118513

INVESTIGATION OF THE CORROSION PROBLEM IN THE PIPELINE OF ENRICHED ALUMINA RECYCLE TO ALUMINIUM CELL

Article

Last updated: 04 Jan 2025

Subjects

-

Tags

Mining and Metallurgical Engineering.

Abstract

In this work, the failure of pipeline used for recycling the enriched alumina to self-baked (Soderberg) cells is investigated; the study includes also the deterioration of pipeline that recycling the enriched alumina to pre-baked cells and that recycling fresh alumina. Systematic measurements for the loss in the pipeline –wall thickness with the time are carried out. The gaseous emissions from the cells and the characteristics of enriched alumina are analyzed. Based on the analyses and visual inspections, a corrosive- wear sequence was identified, for the failure of pipeline of Soderberg system. The scales formed on the pipe inner wall are easily destroyed by the alumina impact due to the weak adherence of such scales. This resulted in the exposure of the fresh steel surface to the highly corrosive environment that prevails inside the pipeline, which accelerates the corrosion of the metal. For the pipeline recycling enriched alumina of pre-baked system, hard and dense layers were formed, which were strictly adherent to substrate. The loss in the pipeline wall thickness of the fresh and pre-baked alumina pipelines is negligible compared to Soderberg enriched line (0.5 versus 5.0 mm/year); however, the operating conditions of the particles impact (velocity, particle size, flux) were close to each other in value. Therefore, the failure mode of pipeline in the Soderberg system is an erosioncorrosion process.

DOI

10.21608/jesaun.2008.118513

Keywords

Erosion-corrosion, Pipeline failure, aluminium smelting cell, Gaseous emissions, carbon steel

Authors

First Name

Mohamed

Last Name

Abdelfatah Doheim

MiddleName

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Affiliation

Professor, Mining and Met. Eng. Department, Faculty of Eng. Assiut University, Assiut, Egypt

Email

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City

-

Orcid

-

First Name

Shemy

Last Name

Mohamed Ahmed

MiddleName

-

Affiliation

Professor, Mechanical Eng. Department, Assiut University, Assiut, Egypt

Email

-

City

-

Orcid

-

First Name

Yasser

Last Name

Mohamed Abdelrahman

MiddleName

-

Affiliation

M.Sc student, Engineer,Aluminium Company of Egypt

Email

yasser_egyptalum2005@yahoo.com

City

-

Orcid

-

Volume

36

Article Issue

No 4

Related Issue

16831

Issue Date

2008-07-01

Receive Date

2008-06-01

Publish Date

2008-07-01

Page Start

963

Page End

975

Print ISSN

1687-0530

Online ISSN

2356-8550

Link

https://jesaun.journals.ekb.eg/article_118513.html

Detail API

https://jesaun.journals.ekb.eg/service?article_code=118513

Order

9

Type

Research Paper

Type Code

1,438

Publication Type

Journal

Publication Title

JES. Journal of Engineering Sciences

Publication Link

https://jesaun.journals.ekb.eg/

MainTitle

INVESTIGATION OF THE CORROSION PROBLEM IN THE PIPELINE OF ENRICHED ALUMINA RECYCLE TO ALUMINIUM CELL

Details

Type

Article

Created At

23 Jan 2023