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49864

FORCES PREDICTION DURING CUTTING WITH CONTROLLED CONTACT LENGTH TOOLS

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Last updated: 04 Jan 2025

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Abstract

Forces induced upon the dry orthogonal cutting of 2024 Aluminum alloy employing controlled contact length tools are predicted via two published models developed by Abdel Moneim. The experimental data, at a cutting speed of 120 m/min, are checked against the theoretical models. Theoretical values for both cutting and thrust forces relevant to tool nose edge are assessed utilizing Abdel Moneim finish machining model. The second theoretical model, offers an approximate upper bound solution for predicting the forces which act upon inclined straight tool rake sur-faces utilizing a simplified slip-line field technique. Such two models, combined together, predicted the values of both cutting and thrust forces induced during machining with controlled contact length tools. Experimental force data are recorded by the second author for orthogonal dry machining of solution treated and aged 2024 aluminum alloy at a relatively high speed (120 m/min) selected to avoid complications of active build-up formation. Such data are found to be in fair agreements with theoretical models.

DOI

10.21608/amme.1984.49864

Authors

First Name

M.

Last Name

Abd El- MONEIM

MiddleName

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Affiliation

Assistant professor, Production Engineering Department, Faculty of Engineering & Technology, Suez Canal University, Port Said, Egypt.

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First Name

M.

Last Name

ELKHABEERY

MiddleName

M.

Affiliation

Assistant Professor, Production Engineering & Machine Design Department, Faculty of Engineering & Technology, Menoufia University, Shebin El-Kom, Egypt.

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Volume

2

Article Issue

1st Conference on Applied Mechanical Engineering.

Related Issue

7654

Issue Date

1984-05-01

Receive Date

2019-09-26

Publish Date

1984-05-01

Page Start

189

Page End

197

Print ISSN

2636-4352

Online ISSN

2636-4360

Link

https://amme.journals.ekb.eg/article_49864.html

Detail API

https://amme.journals.ekb.eg/service?article_code=49864

Order

36

Type

Original Article

Type Code

831

Publication Type

Journal

Publication Title

The International Conference on Applied Mechanics and Mechanical Engineering

Publication Link

https://amme.journals.ekb.eg/

MainTitle

FORCES PREDICTION DURING CUTTING WITH CONTROLLED CONTACT LENGTH TOOLS

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Article

Created At

22 Jan 2023