356606

Composite bridge deck configured and designed using tailor processing technique

Article

Last updated: 11 May 2025

Subjects

-

Tags

Civil and Architecture Engineering

Abstract

Composite materials have gained considerable attention in bridge engineering due to their perfect corrosion resistance, strength-toweight ratio, and durability. However, the relatively high cost of composite materials necessitates the development of structures with optimized material distribution to minimize both cost and weight.  In structural engineering, topology optimization is a complex tool. It serves to optimize material distribution within a prescribed design space. Its primary objective is to achieve the highest attainable material performance while adhering to a set of constraints. We employ a Tailor Processing Technique (TPT) to transform these optimization results into
feasible designs, addressing this challenge. Utilizing this technique, a unit-model bridge deck is meticulously designed through topology optimization. Subsequently, composite materials are incorporated, and their performance is evaluated. The main purpose of this work is to perform topology optimization to design the unit model deck as light as possible while keeping important parameters like load-bearing capacity, stiffness, and constraint. The refinement process achieves this by using composite materials instead of concrete. A comparative analysis is conducted between a composite bridge deck designed using TPT and a traditional reinforced concrete unit model bridge deck. This comparison highlights the significant advantages offered by this innovative design approach, notably its exceptional stiffness,enhanced corrosion
resistance,strength-to-weight ratio, and superior fatigue resistance. A TPT-designed deck achieves a remarkable weight reduction of 88% compared to the traditional deck and 13% compared to published GFRP decks. Additionally, a novel deck cross-section is introduced.

DOI

10.21608/ejmtc.2024.239517.1272

Keywords

Bridge deck, unit model, composite material, topology optimization, tailor processing technique (TPT)

Authors

First Name

Ehab

Last Name

Elsawy

MiddleName

Elmontaser

Affiliation

Civil Engineering department, Military Technical College, Cairo, Egypt.

Email

ehabelsawy1994@mtc.edu.eg

City

Cairo

Orcid

-

First Name

Mostafa

Last Name

Amin Abdelzaher

MiddleName

Seleem

Affiliation

Civil Eng. Dept., Military Technical College, Cairo, Egypt

Email

melbeblawy@mtc.edu.eg

City

Cairo

Orcid

-

First Name

Mostafa

Last Name

Seleem

MiddleName

-

Affiliation

Department of Civil Engineering, Military Technical College, Cairo, Egypt

Email

-

City

-

Orcid

-

First Name

Ashraf

Last Name

Osman

MiddleName

Mohamed Ahmed

Affiliation

chair of Civil Engineering Department, Military Technical College, Cairo, Egypt.

Email

ashraf.osman@mtc.edu.eg

City

Cairo

Orcid

-

First Name

Moustafa

Last Name

Esa

MiddleName

E

Affiliation

chair of Engineering mechanics Department, Military Technical College, Cairo, Egypt.

Email

dr.moustafa.esa@gmail.com

City

Cairo

Orcid

0000-0002-4249-0373

Volume

9

Article Issue

1

Related Issue

55604

Issue Date

2025-03-01

Receive Date

2023-12-01

Publish Date

2025-03-01

Page Start

1

Page End

8

Print ISSN

2357-0954

Online ISSN

2357-0946

Link

https://ejmtc.journals.ekb.eg/article_356606.html

Detail API

http://journals.ekb.eg?_action=service&article_code=356606

Order

356,606

Type

Original Article

Type Code

307

Publication Type

Journal

Publication Title

Journal of Engineering Science and Military Technologies

Publication Link

https://ejmtc.journals.ekb.eg/

MainTitle

Composite bridge deck configured and designed using tailor processing technique

Details

Type

Article

Created At

11 May 2025