426062

Transforming Conventional Vehicles into Electric: A Comprehensive Review of Conversion Technologies, Challenges, Performance Enhancements, and Future Prospects

Article

Last updated: 11 May 2025

Subjects

-

Tags

Mechanical power engineering

Abstract

The transition from internal combustion engine (ICE) vehicles to electric vehicles (EVs) is a critical step toward reducing greenhouse gas emissions and promoting sustainable transportation. While purchasing new EVs remains a primary solution, converting existing ICE vehicles into EVs presents a cost-effective and environmentally beneficial alternative. This paper provides a comprehensive review of the EV conversion process, including the key technical components such as electric motors, battery packs, and power management systems. It explores the different types of conversions, ranging from full powertrain replacements to partial modifications, and examines the associated challenges, including battery range limitations, vehicle compatibility, and economic feasibility. Furthermore, the study evaluates recent advancements in conversion technologies, such as improvements in battery energy density, fast-charging infrastructure, and the integration of renewable energy sources. By analyzing the latest research findings, the paper compares the performance, efficiency, and emissions reductions of converted EVs with factory-manufactured electric models. Additionally, it identifies critical research gaps, including the need for standardized conversion regulations, comprehensive lifecycle assessments, and strategies to enhance consumer adoption. The findings suggest that EV conversions have significant potential to accelerate the electrification of transportation, particularly in regions where new EV adoption is limited due to economic constraints. However, achieving large-scale implementation requires further advancements in technology, cost reduction strategies, and supportive government policies. This review concludes with recommendations for improving conversion efficiency, reducing financial barriers, and fostering a regulatory framework that facilitates the widespread adoption of EV conversion as a viable sustainability solution.

DOI

10.21608/pesj.2025.375197.1028

Keywords

Electric vehicles (EVs), internal combustion engine (ICE), Engine emissions, Cost-benefit analysis (CBA), Greenhouse Gas (GHG) Emissions

Authors

First Name

Medhat

Last Name

Elkelawy

MiddleName

-

Affiliation

Mechanical engineering department, Faculty of Engineering, Pharos University in Alexandria, Alexandria, Egypt Department of Mechanical Power Engineering, Faculty of Engineering, Tanta University, Tanta, Egypt

Email

medhatelkelawy@f-eng.tanta.edu.eg

City

-

Orcid

0000-0002-4191-9772

First Name

Ahmed

Last Name

Saeed

MiddleName

Mohammed

Affiliation

Mechanical department, Faculty of engineering, Pharos University in Alexandria (PUA), Alexandria, Egypt

Email

202001565@pua.edu.eg

City

-

Orcid

0011-0221-5478-2214

First Name

Zeiad

Last Name

Atta

MiddleName

Ayman

Affiliation

Mechanical engineering department, Faculty of Engineering, Pharos University in Alexandria, Alexandria, Egypt

Email

202002568@pua.edu.eg

City

-

Orcid

-

First Name

Mustafa

Last Name

Sayed

MiddleName

Mamdouh

Affiliation

Mechanical engineering department, Faculty of Engineering, Pharos University in Alexandria, Alexandria, Egypt – Email: 202100703@pua.edu.eg

Email

202100703@pua.edu.eg

City

-

Orcid

-

First Name

Mohamed

Last Name

Hamouda

MiddleName

Abdalla

Affiliation

Mechanical engineering department, Faculty of Engineering, Pharos University in Alexandria, Alexandria, Egypt

Email

202000916@pua.edu.eg

City

-

Orcid

-

First Name

Ahmed

Last Name

Almasri

MiddleName

Mohamed

Affiliation

Mechanical engineering department, Faculty of Engineering, Pharos University in Alexandria, Alexandria, Egypt

Email

202001439@pua.edu.eg

City

-

Orcid

-

First Name

Hussein

Last Name

Seleem

MiddleName

Eltaibee

Affiliation

Electronics and Communications Engineering, Faculty of Engineering, Tanta University

Email

hussein.eltaibee@pua.edu.eg

City

Tanta

Orcid

0000-0002-2936-5447

Volume

2

Article Issue

1

Related Issue

54245

Issue Date

2025-06-01

Receive Date

2025-04-13

Publish Date

2025-06-01

Page Start

197

Page End

212

Online ISSN

3009-6197

Link

https://pesj.journals.ekb.eg/article_426062.html

Detail API

http://journals.ekb.eg?_action=service&article_code=426062

Order

426,062

Type

Technical letters

Type Code

3,166

Publication Type

Journal

Publication Title

Pharos Engineering Science Journal

Publication Link

https://pesj.journals.ekb.eg/

MainTitle

Transforming Conventional Vehicles into Electric: A Comprehensive Review of Conversion Technologies, Challenges, Performance Enhancements, and Future Prospects

Details

Type

Article

Created At

11 May 2025