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415002

Development and Optimization of a Catalyzed Biodiesel Production Process from LTW

Article

Last updated: 09 Mar 2025

Subjects

-

Tags

Chemical Engineering.

Abstract

Due to the generation of fat-rich residues from the leather industry, these fat-rich residues are considered a promising feedstock for waste valorization into biofuel applications. Limed flashing waste (LFW), collected from Badr City, Egypt, was subjected to different multi-purpose pretreatment steps, including delimiting, drying, chopping, Soxhlet extraction, and degumming to recover oil. The recovered oil was then transesterified with methanol using commercial CaO as a catalyst. Multi-variable regression modeling was applied to optimize the triglyceride conversion into biodiesel. The optimized reaction conversion yielded a conversion of 97.74% achieved under a methanol-to-oil ratio of 8.93:1, 5.74% w/w catalyst loading, 63.4°C reaction temperature, agitation speed at 300 rpm, and 3 hours of reaction time. GC-MS and FT-IR analysis both confirm the conversion of LFW into biodiesel, highlighting its suitability and feasibility as an alternative source for sustainable energy. It was demonstrated that LFW produced from the leather industry, whose handling and discarding are challenging, can be converted into biofuel. Thereby contributing to waste management and energy demands.

DOI

10.21608/jaet.2024.328811.1350

Keywords

Limed fleshing waste (LFW), Waste valorization, Biodiesel production, Response Surface Methodology (RSM)

Authors

First Name

Moatasem

Last Name

Kamel

MiddleName

-

Affiliation

Chemical Engineering Department, Faculty of Engineering, Minia University, Minia, Egypt.

Email

moatasem.m.kamel@mu.edu.eg

City

-

Orcid

0009-0000-4358-4040

First Name

Mohsen A.

Last Name

Hashem

MiddleName

-

Affiliation

Chemical Engineering Department, Faculty of Engineering, Minia University, Minia, Egypt

Email

mohsen.hashem@mu.edu.eg

City

-

Orcid

-

First Name

Ibrahim

Last Name

Ashour

MiddleName

-

Affiliation

Chemical Engineering Department, Faculty of Engineering, Minia University, Minia, Egypt

Email

ibrahim.ashour@gmail.com

City

-

Orcid

-

Volume

44

Article Issue

1

Related Issue

53703

Issue Date

2025-01-01

Receive Date

2024-10-16

Publish Date

2025-01-01

Page Start

282

Page End

290

Print ISSN

2682-2091

Online ISSN

2812-5487

Link

https://jaet.journals.ekb.eg/article_415002.html

Detail API

http://journals.ekb.eg?_action=service&article_code=415002

Order

415,002

Type

Original Article

Type Code

1,142

Publication Type

Journal

Publication Title

Journal of Advanced Engineering Trends

Publication Link

https://jaet.journals.ekb.eg/

MainTitle

Development and Optimization of a Catalyzed Biodiesel Production Process from LTW

Details

Type

Article

Created At

09 Mar 2025