404810

INNOVATIVE APPROACH TO SPECIFIC CUTTING COEFFICIENT ESTIMATION FOR A HYBRID POLYESTER COMPOSITE WITH RUBBER AND FIBERGLASS

Article

Last updated: 01 Feb 2025

Subjects

-

Tags

Mechanical engineering

Abstract

This study proposes a novel methodology for predicting specific cutting coefficients in a hybrid polyester composite reinforced with rubber and fiberglass. Composite materials, notably fiber-reinforced polymers, are widely used in various industries, including yachting, automotive, and aviation. Glass fiber-reinforced polyester is a common example. To reduce costs and improve impact resistance, waste tire rubber particles are often added to these composites. Experimental investigations were conducted to evaluate the effects of cutting parameters, including feed rate and depth of cut, on the specific cutting coefficient. Results indicate that incorporating rubber particles into the composite matrix significantly lowers the specific cutting coefficient compared to composites reinforced exclusively with fiberglass. This reduction is attributed to the rubber's inherent ability to absorb and dissipate energy during the cutting process. Additionally, the study demonstrates a general trend of decreasing specific cutting resistance with increasing feed rates, primarily due to the formation of larger shear zones and enhanced heat dissipation. However, excessive feed rates can adversely affect tool life and surface quality. The findings of this research offer valuable insights for optimising machining operations involving hybrid polyester composites and contribute to advancements in composite materials processing technology.

DOI

10.21608/auej.2025.330233.1724

Keywords

Cuttung Parameters, Specific Cutting Coefficent, Polyester-Fiberglass Composites, Waste Tire Rubber Particles, Drilling Operation

Authors

First Name

Mohamed

Last Name

Atia

MiddleName

Mosaad

Affiliation

Mechanical Engineering Department - Faculty of Engineering at Shoubra, Benha University, El Sahel, 11614, Cairo, Egypt

Email

mohamed.atia18@feng.bu.edu.eg

City

New Cairo

Orcid

0009-0005-9002-9134

First Name

Tamer

Last Name

Mahmoud

MiddleName

Samir

Affiliation

Mechanical Engineering Department - Faculty of Engineering at Shoubra, Benha University, El Sahel, 11614, Cairo, Egypt

Email

tamer.abdelmagid@feng.bu.edu.eg

City

cairo

Orcid

-

First Name

Ibrahim

Last Name

Moussa

MiddleName

-

Affiliation

Mechanical Engineering Department - Faculty of Engineering at Shoubra, Benha University, El Sahel, 11614, Cairo, Egypt

Email

i.moussa@feng.bu.edu.eg

City

cairo

Orcid

-

First Name

Samah

Last Name

Mohamed

MiddleName

Samir

Affiliation

Mechanical Engineering Department - Faculty of Engineering at Shoubra, Benha University, El Sahel, 11614, Cairo, Egypt

Email

samah.samir@feng.bu.edu.eg

City

cairo

Orcid

-

Volume

20

Article Issue

74

Related Issue

53014

Issue Date

2025-01-01

Receive Date

2024-10-21

Publish Date

2025-01-01

Page Start

172

Page End

181

Print ISSN

1687-8418

Online ISSN

3009-7622

Link

https://jaes.journals.ekb.eg/article_404810.html

Detail API

http://journals.ekb.eg?_action=service&article_code=404810

Order

404,810

Type

Original Article

Type Code

706

Publication Type

Journal

Publication Title

Journal of Al-Azhar University Engineering Sector

Publication Link

https://jaes.journals.ekb.eg/

MainTitle

INNOVATIVE APPROACH TO SPECIFIC CUTTING COEFFICIENT ESTIMATION FOR A HYBRID POLYESTER COMPOSITE WITH RUBBER AND FIBERGLASS

Details

Type

Article

Created At

01 Feb 2025