406928

Optimization of workpiece location and tool path movement on CNC machining center using Genetic algorithm

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Last updated: 01 Feb 2025

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Abstract

Due to the high running cost of CNC machines so the most studies are based on optimization of resident time of CNC by using such an optimization method according to the huge number of approached points in different machining features especially in multi components case. Most research in this area has concentrated on optimization of rapid movements (air time motion) and machining movements of drilling, pocketing, and face milling operations. Minimizing the machining time during chip generation by optimizing the cutting parameters, the tool sequence and the tool pathsto be used during cutting were studied by many researchers. However, the optimization of components location is not presented till now in spite of its effect on tool travel as well as machining cost. In this study, a methodology is developed to find the optimum location of a work-piece on the long table of a CNC milling machine which leads to minimum X, Y and Z axes movement between manufacturing features on different components. The near optimum location of the workpiece is set corresponding to the minimum movement of different axes and number of tool changes of the milling machine. A new methodology is used in this study using Genetic algorithm (GA) and Rank Order techniques to determine the near optimum location of the work-piece. (This save the energy consumption and improve the resident time) significantly.

DOI

10.21608/erjsh.2019.406928

Keywords

CNC milling machine Workpiece location Optimization GA Rank Order

Authors

First Name

S.

Last Name

Sarhan

MiddleName

E.

Affiliation

Department of design and Mechanical Engineering, German University in Cairo GUC, Egypt

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Orcid

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First Name

A.

Last Name

Afifi

MiddleName

A.

Affiliation

Department of design and Mechanical Engineering, German University in Cairo GUC, Egypt

Email

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City

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Orcid

-

First Name

S.

Last Name

Wanies

MiddleName

A.

Affiliation

Department of design and Mechanical Engineering, German University in Cairo GUC, Egypt

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-

City

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Volume

39

Article Issue

1

Related Issue

34898

Issue Date

2019-01-01

Receive Date

2025-01-23

Publish Date

2019-01-01

Page Start

94

Page End

103

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_406928.html

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http://journals.ekb.eg?_action=service&article_code=406928

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406,928

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

Optimization of workpiece location and tool path movement on CNC machining center using Genetic algorithm

Details

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Article

Created At

01 Feb 2025