406647

Optimization of the Machining Parameters for Surface Roughness and Flatness of Aluminum Silicon Alloy reinforced by Aluminum Oxide Nano Particulates in End Milling Using Taguchi

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Last updated: 01 Feb 2025

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Abstract

In this paper, Taguchi method has been used to identify the optimal combination of influential factors in the end milling process. The experiments have been performed on aluminum silicon (Al-Si) alloy reinforced by aluminum oxide nanoparticles. A Taguchi orthogonal array L27 was selected for various combinations of different controllable factors (number of flutes of end mill, volume fraction of nanoparticles, spindle speed and feed rate). The process responses, i.e. surface roughness, material removal rate(MRR) and flatness error are measured and recorded for each experiment. The results are analyzed by Taguchi S/N ratio and then the optimal combination of controllable factors and their contributions are identified. The results showed that, minimum surface roughness(Ra= 0.736um) was obtained at optimal parametric combination is A2B2C3D1, for maximum (MRR= 291.97080mm3/min), optimal levels are A3 B2C1D3while minimum flatness error(0.080μm) was obtained at level A2B3C2D3.The result from ANOVA showed that feed rate was the most significant parameter on surface roughness. Feed rate was the most significant parameter on MRR followed by volume fraction of nanoparticles. The most significant parameter on flatness error was number of flutes followed by volume fraction of Al2O3 nanoparticles.

DOI

10.21608/erjsh.2019.406647

Keywords

End milling, Nanocomposites, Surface roughness, Flatness error, ANOVA

Authors

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Last Name

Eidan

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A.

Affiliation

Mechanical Engineering Department, Shoubra Faculty of Engineering, Benha University, Cairo, Egypt.

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First Name

E.

Last Name

Mansour

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H.

Affiliation

Mechanical Engineering Department, Shoubra Faculty of Engineering, Benha University, Cairo, Egypt.

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First Name

S.

Last Name

Zaian

MiddleName

A.

Affiliation

Mechanical Engineering Department, Shoubra Faculty of Engineering, Benha University, Cairo, Egypt.

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Volume

41

Article Issue

1

Related Issue

34793

Issue Date

2019-07-01

Receive Date

2025-01-22

Publish Date

2019-07-01

Page Start

40

Page End

46

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_406647.html

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http://journals.ekb.eg?_action=service&article_code=406647

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406,647

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Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

Optimization of the Machining Parameters for Surface Roughness and Flatness of Aluminum Silicon Alloy reinforced by Aluminum Oxide Nano Particulates in End Milling Using Taguchi

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Article

Created At

01 Feb 2025