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405703

Multi Response Optimization of Face Milling Parameters Using Taguchi Method and Analysis of variance

Article

Last updated: 20 Jan 2025

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Abstract

This work introduces the application of Taguchi method and analysis of variance (ANOVA) method in evaluating and optimizing the machining parameters of face milling for machining aluminum silicon reinforced with hybrid multi walled carbon nano tubes (MWCNTs) and nano aluminum oxide particulates (AL2O3). The conventional vertical milling machine was used to carry out the experiments based on Taguchi orthogonal L27 array. The type of nanofiller (0.50hybrid and 0.50MWCNTs), spindle speed, feed rate and depth of cut were considered as machining parameters. Surface roughness, flatness error and material removal rate were selected as a process response. The effect of various machining parameters was analyzed and the optimum combination of their levels of them were determined using both S/N ratio and ANOVA. The results of this work indicated that, the optimal levels of machining parameters are determined from main effects plot for SN ratios for different responses, for MRR the optimal combination levels are A3 B3C3D3, for surface roughness A2B3C3D3 while for flatness error A3B3C3D3. The most significant parameter on MRR was feed rate followed by depth of cut. Hybrid nano% was the most significant parameter on surface roughness followed by depth of cut, MWCNTs nano % was the most significant parameter on flatness error followed by spindle speed.

DOI

10.21608/erjsh.2020.405703

Keywords

Face milling, Nanocomposites, Surface roughness, Flatness error, Taguchi

Authors

First Name

M.

Last Name

Ahmed

MiddleName

M.

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

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First Name

E.

Last Name

Mansour

MiddleName

H.

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

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City

-

Orcid

-

First Name

M.

Last Name

Lashin

MiddleName

M.

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

Email

-

City

-

Orcid

-

First Name

A.

Last Name

Gaafer

MiddleName

M.

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

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-

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Volume

44

Article Issue

1

Related Issue

34764

Issue Date

2020-04-01

Receive Date

2025-01-17

Publish Date

2020-04-01

Page Start

59

Page End

64

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_405703.html

Detail API

http://journals.ekb.eg?_action=service&article_code=405703

Order

405,703

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

Multi Response Optimization of Face Milling Parameters Using Taguchi Method and Analysis of variance

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Article

Created At

20 Jan 2025