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405284

Thermal Behavior of Self-Propelled Rotary Tool in Machining AISI 4140 Hardened Steel

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Last updated: 20 Jan 2025

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Abstract

This paper presents an experimental investigation into the thermal behavior of Self-Propelled Rotary Tool (SPRT) in turning difficult-to-cut material AISI 4140 hardened steel under dry condition. The experimental results were used to explain the influence of tilting angles of SPRT on thermal behavior of cutting tool. When changing the tilting angle from 25○ to 35○ the results show a significant difference in thermal behavior of the cutting tool such as tool temperature was reduced by 5.49 % as a result of spinning action. Further increases of tilting angle increases contact length and spinning speed, and thus reduced the effective cooling time per one revolution for non-contact/contact portion of the cutting tool. Finally, a comparison was made between SPRT and fixed tool (FT), which revealed that the use of SPRT is preferable to reduce the temperature in the cutting zone.

DOI

10.21608/erjsh.2021.405284

Keywords

self-propelled rotary tools, difficult-to-cut materials, hard turning, chip-tool contact length, thermal behavior of SPRT, AISI 4140 Hardened Steel

Authors

First Name

Moahmed

Last Name

Kotb

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Affiliation

Department of Mechanical Engineering, Faculty of engineering, Helwan University, Cairo, Egypt

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First Name

Azza

Last Name

Barakat

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Affiliation

Department of Production Engineering and Mechanical Design, Port Said University, Port Fuad, Egypt

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First Name

Ahmed

Last Name

Mahrous

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-

Affiliation

Department of Mechanical Engineering, Faculty of engineering, Helwan University, Cairo, Egypt

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Orcid

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First Name

Ahmed

Last Name

Elkaseer

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-

Affiliation

Department of Production Engineering and Mechanical Design, Port Said University, Port Fuad, Egypt, Institute for Automation and Applied Informatics, Karlsruhe Institute of Technology

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Volume

47

Article Issue

1

Related Issue

32691

Issue Date

2021-01-01

Receive Date

2025-01-15

Publish Date

2021-01-01

Page Start

82

Page End

89

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_405284.html

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http://journals.ekb.eg?_action=service&article_code=405284

Order

405,284

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

Thermal Behavior of Self-Propelled Rotary Tool in Machining AISI 4140 Hardened Steel

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Article

Created At

20 Jan 2025