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399657

Corrosion Failures in Oil and Gas Fields: Review and Case Studies

Article

Last updated: 07 Jan 2025

Subjects

-

Tags

Corrosion

Abstract

Corrosion failures are most common in the oil and gas fields. Pipelines carrying oil and gas resources that suffer corrosion severely threaten the economy. High operating pressures and corrosion can drastically reduce the structural integrity and shorten the service life of pipelines. The major types of corrosion in the oil and gas industry are sour corrosion, sweet corrosion, oxygen corrosion, crevice corrosion, galvanic corrosion, erosion corrosion, stress corrosion cracking (SCC), and microbiologically influenced corrosion (MIC). The purpose of this paper is to briefly review the basic types of corrosion and place much of the focus on the MIC- especially in stainless steel and carbon steel piping applications. Even though standard stainless-steel grades used in oil and gas pipelines have considerable corrosion resistance, MIC may severely affect their integrity by the action of microorganisms. Three cases of MIC are addressed and discussed. Two cases of stainless steel pipes, AISI 304 and 316LN; and one case of 5L grade A pipes. The leaking and perforation of the pipe and tube wall occurred 3 months after the hydro-test with bacteria-infected water. The damage rate was extremely high in carbon and stainless steel pipes, indicating that stainless steel is not immune to bacterial-assisted corrosion. The preventive actions of the MIC in these cases were also presented.

DOI

10.21608/ijmti.2024.328485.1112

Keywords

stainless steel, Corrosion, oil and gas, microbiological, Firefighting

Authors

First Name

Jumana

Last Name

Fawzy

MiddleName

-

Affiliation

Department of Mining, Petroleum, and Metallurgical Engineering, Faculty of Engineering, Cairo University, Giza, Egypt.

Email

jumana.gharib98@eng-st.cu.edu.eg

City

-

Orcid

-

First Name

Rania

Last Name

El-Shorbagy

MiddleName

-

Affiliation

Department of Mining, Petroleum, and Metallurgical Engineering, Faculty of Engineering, Cairo University, Giza, Egypt.

Email

rania.mohammed@cu.edu.eg

City

-

Orcid

-

First Name

Waleed

Last Name

Khalifa

MiddleName

-

Affiliation

Department of Mining, Petroleum and Metallurgical Engineering, Faculty of Engineering, Cairo University, Cairo, Egypt.

Email

wkhalifa@eng.cu.edu.eg

City

Cairo

Orcid

-

Volume

4

Article Issue

2

Related Issue

52594

Issue Date

2024-12-01

Receive Date

2024-10-26

Publish Date

2024-12-01

Page Start

30

Page End

38

Online ISSN

2682-4299

Link

https://ijmti.journals.ekb.eg/article_399657.html

Detail API

http://journals.ekb.eg?_action=service&article_code=399657

Order

5

Type

Special issue

Type Code

2,428

Publication Type

Journal

Publication Title

International Journal of Materials Technology and Innovation

Publication Link

https://ijmti.journals.ekb.eg/

MainTitle

Corrosion Failures in Oil and Gas Fields: Review and Case Studies

Details

Type

Article

Created At

07 Jan 2025