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399842

High-Pressure Hydrogen Storage Vessel Designs for Hydrogen Embrittlement

Article

Last updated: 07 Jan 2025

Subjects

-

Tags

 Metals Technology

Abstract

Storing gaseous hydrogen safely and economically at 35 to 70 MPa pressures is one of the few viable options for long-duration energy storage. The service duty cycles endured by the pressure vessels result in high fatigue stresses that determine their design life or inspection intervals. Hydrogen-assisted fatigue crack growth rate (HA-FCGR) due to hydrogen embrittlement exacerbates this and causes increases in the fatigue crack growth rates in pressure vessel steels by as much as 20 times. A phenomenological model that predicts the crack growth rate behavior as a function of ∆K, load ratio, R, and hydrogen pressure, P_(H_2 ), is used to assess the designs of all steel, Type 1, and wire-wrapped, Type 2 vessels. Digital twins of Type 1 and Type 2 vessels are proposed for comparing the two design concepts over a broad pressure range using simulated service loading conditions in actual vessel sizes. Wire-wrapped Type 2 cylinders show significant advantages over Type 1 cylinders. At a storage pressure of 500 bar, the wire-wrapped pressure vessels save 33% in storage space, and 33% in materials' cost, and can store 155% more hydrogen compared to Type 1 vessels of similar exterior dimensions. These advantages increase further with a storage pressure of 700 bar, compared to lower pressures.

DOI

10.21608/ijmti.2024.331423.1113

Keywords

ferritic steels, pressure vessels, Hydrogen storage, hydrogen-assisted cracking

Authors

First Name

Ashok

Last Name

Saxena

MiddleName

-

Affiliation

1020 Clubland Point

Email

asaxena@uark.edu

City

Marietta

Orcid

-

Volume

4

Article Issue

2

Related Issue

52594

Issue Date

2024-12-01

Receive Date

2024-10-26

Publish Date

2024-12-01

Page Start

14

Page End

29

Online ISSN

2682-4299

Link

https://ijmti.journals.ekb.eg/article_399842.html

Detail API

http://journals.ekb.eg?_action=service&article_code=399842

Order

4

Type

Special issue

Type Code

2,428

Publication Type

Journal

Publication Title

International Journal of Materials Technology and Innovation

Publication Link

https://ijmti.journals.ekb.eg/

MainTitle

High-Pressure Hydrogen Storage Vessel Designs for Hydrogen Embrittlement

Details

Type

Article

Created At

07 Jan 2025