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287904

Utilization of rhyolite and red syenite rocks as an alternative of potash feldspars in manufacturing the sanitary ware bodies

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Last updated: 01 Jan 2025

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Abstract

Sanitary wares were prepared from rhyolite lava and red syenite replacing k-feldspar in the ceramic batches. quartz, albite, microcline and anorthoclase minerals were identified in the k-feldspar, rhyolite and syenite rocks. The thermal behavior indicated that the softening temperatures were 1202°c for k-feldspar,1208°c for rhyolite and 1178°c for red syenite whereas the melting points were 1309°c for k-feldspar,1312°c for rhyolite and 1303°c for red syenite. After sintering the batches at 1200°c/20 h, quartz with mullite was developed in sanitary ware containing k-feldspar, but in that consisting of rhyolite lava or red syenite sillimanite was developed. The microstructure of sintered samples produced with rhyolite lava and red syenite replacement shows irregular pattern containing submicron and nano-size particles. For physicals testes, samples treated at 1200 °c/20h gave nearly similar values. The coefficient of thermal expansion (CTE) which refers to the rate at which a material expands with the increase in temperature at 800 °c were 5.29 x 10 -6 °c-1 for k-feldspar containing body, 6.84 x 10-6 °c-1 for rhyolite and 5.7 x 10-6 °c-1 for red syenite based ones. The modulus of rupture for samples before firing were 34.9 kg/cm2 for k-feldspar, 34.3 kg/cm2 for rhyolite and 33.57 kg/cm2 for red syenite and their corresponding sintered samples after firing at 1200°c/20 h were 482.87 kg/cm2 for k-feldspar, 445.27 kg/cm2 for rhyolite and 481.6 kg/cm2 for red syenite because of solidification. The ratio of water absorption values were 0.29% for k-feldspar, 0.33% for rhyolite and 0.19% for red syenite, while the shrinkage ratios were 10.3% for k-feldspar, 10% for rhyolite and 10.83% for red syenite The present characteristics and properties indicate that both rhyolite lava and red syenite are suitable for the replacement of k-feldspar in sanitary body.

DOI

10.21608/ejchem.2022.165676.7037

Keywords

Sanitary ware bodies, alkali feldspar, sintering

Authors

First Name

Wagdy

Last Name

Mohamed

MiddleName

-

Affiliation

Aquasan Sanitary Ware Factory (AQUASAN) , P.C. 989 Safat Kuwait

Email

wagdysaid97@gmail.com

City

-

Orcid

-

First Name

Esmat

Last Name

Hamzawy

MiddleName

M A

Affiliation

Glass Research Dep

Email

ehamzawy9@gmail.com

City

Cairo

Orcid

0000-0002-0984-9911

First Name

Ali

Last Name

Osman

MiddleName

-

Affiliation

Geology Dep., Faculty of Science, Ain Shams University, Egypt.

Email

afarrag_59@yahoo.com

City

-

Orcid

-

First Name

Hassan

Last Name

Eliwa

MiddleName

-

Affiliation

Geology Dep., Faculty of Science, Menoufia University, Egypt

Email

eliwa98@hotmail.com

City

-

Orcid

-

First Name

Khaled

Last Name

El-Gameel

MiddleName

-

Affiliation

Geology Dep., Faculty of Science, Menoufia University, Egypt

Email

khaled.elgamel@science.menofia.edu.eg

City

-

Orcid

-

Volume

66

Article Issue

11

Related Issue

43443

Issue Date

2023-11-01

Receive Date

2022-09-28

Publish Date

2023-11-01

Page Start

425

Page End

433

Print ISSN

0449-2285

Online ISSN

2357-0245

Link

https://ejchem.journals.ekb.eg/article_287904.html

Detail API

https://ejchem.journals.ekb.eg/service?article_code=287904

Order

287,904

Type

Original Article

Type Code

297

Publication Type

Journal

Publication Title

Egyptian Journal of Chemistry

Publication Link

https://ejchem.journals.ekb.eg/

MainTitle

Utilization of rhyolite and red syenite rocks as an alternative of potash feldspars in manufacturing the sanitary ware bodies

Details

Type

Article

Created At

30 Dec 2024