Beta
275412

The influence of Alkaline Granite addition on Ceramic Body Sintering

Article

Last updated: 01 Jan 2025

Subjects

-

Tags

Environmental chemistry

Abstract

The area under investigation is located in southern Sinai where a wide distribution of alkaline granite is occurred. These granites are promising for the production of feldspars specially the potassic varieties.

Alkaline- granite was added on the ceramic bodies sintering at different temperatures from 1140OC to 1200OC. Four batches (50/50, 60/40, 70/30, 75/25) of granite to clay ratio were designed to investigate the effect of the granite/clay ratio on the phase composition and densification parameters.

Mineralogical and chemical composition of the starting raw materials was evaluated using XRD and XRF, phase composition, densification parameters, and microstructure of the fired batches were studied. The densification parameters decrease as increasing granite ratio and decreasing of clay. For the effect of the temperature, the bulk density, porosity, and water absorption decrease with increasing of the firing temperature, in batch no 1 and 2. Batch no 3, bulk density and linear shrinkage decrease, while apparent porosity and water absorption increase. Batch no 4. Bulk density and linear shrinkage decrease, apparent porosity and water absorption slightly increase till 1180 oC and decrease at 1200 oC. X ray diffraction (XRD) and scanning electron microscope (SEM) with Energy-dispersive X-ray spectroscopy (EDX) confirm that quartz and mullite are only two phases detected.

Feldspar was totally replaced by alkaline granite in the formation of vitrified ceramic tile masses. Alkaline granite is better sintering behavior it reduces the vitrification temperature and decreases the water absorption from 1140 to 1200oC. In the production of ceramic tiles, the whitener of the fired product is not a required parameter; the substitution of feldspar for alkaline granite can be more beneficial due to the relatively higher cost of feldspars.

DOI

10.21608/ejchem.2022.162951.6982

Keywords

Granite, sintering, clay, Ceramic Densification Parameters, Firing temperature

Authors

First Name

Mohamed

Last Name

Elmaghraby

MiddleName

-

Affiliation

Ceramics, Refractories and Building Materials Department, National Research Centre, Dokki, Cairo, Egypt

Email

mselmaghraby@yahoo.com

City

-

Orcid

-

First Name

Nahla

Last Name

Abd El Ghaffar

MiddleName

-

Affiliation

Geological Sciences Department, National Research Centre, Dokki, Cairo, Egypt

Email

nahla169@yahoo.com

City

-

Orcid

0000-0002-6437-447X

First Name

Ali.I.M.

Last Name

Ismail

MiddleName

-

Affiliation

Geological Sciences Department, National Research Centre, Dokki, Cairo, Egypt

Email

aliism13@hotmail.com

City

-

Orcid

-

Volume

66

Article Issue

9

Related Issue

43167

Issue Date

2023-09-01

Receive Date

2022-09-14

Publish Date

2023-09-01

Page Start

65

Page End

76

Print ISSN

0449-2285

Online ISSN

2357-0245

Link

https://ejchem.journals.ekb.eg/article_275412.html

Detail API

https://ejchem.journals.ekb.eg/service?article_code=275412

Order

275,412

Type

Original Article

Type Code

297

Publication Type

Journal

Publication Title

Egyptian Journal of Chemistry

Publication Link

https://ejchem.journals.ekb.eg/

MainTitle

The influence of Alkaline Granite addition on Ceramic Body Sintering

Details

Type

Article

Created At

30 Dec 2024