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Prediction Of Shear Force Characteristics Of Dissimilar Friction Stir Spot Welded Joints Using Neural Network Model

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Last updated: 05 Jan 2025

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Abstract

An artificial neural network (ANN) system was developed and implemented for analyzing and simulating the process parameters concerning -aluminum alloy 6061 and pure copper - dissimilar welded joints for their mechanical properties. In the present study, 2.2 mm thick Aluminum alloy 6061 and 1.4 mm thick pure copper are welded using the friction stir spot welding process. The process parameters involved in welding are the tool rotation speed, plunge depth, and dwelling time. There exists an optimized level of the parameters of friction stir spot welding (FSSW) for the highest shear load of AA 6061 and pure copper lap-welded joints, predicted as 20 seconds with a plunge depth of 0.2 mm at 2000 rpm. The shear load increases with a further increase in the plunge depth for a 15 seconds dwell time and 2000 rpm. The network of 10 neurons achieves the best performance with the highest validation and test correlation coefficients, whereas the network of 20 neurons may be overfitting or underfitting, as suggested by its lower training correlation coefficient.

DOI

10.21608/erjsh.2024.294971.1320

Keywords

Friction Stir Spot Welding, AA 6061, pure copper, Neural Networks

Authors

First Name

Amr

Last Name

Hanafy

MiddleName

Mohamed

Affiliation

Higher technological institute

Email

amr.hanafy@hti.edu.eg

City

-

Orcid

-

First Name

Ahmed

Last Name

Gaafer

MiddleName

-

Affiliation

Department of Mechanical Engineering, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

Email

ahmed.marzouk@feng.bu.edu.eg

City

-

Orcid

-

First Name

Sayed

Last Name

Mansour

MiddleName

Hamza

Affiliation

Department of Mechanical Engineering, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

Email

alsayed.abdelhady@feng.bu.edu.eg

City

-

Orcid

-

First Name

Hamed

Last Name

Abdel-Aleem

MiddleName

A.

Affiliation

Welding Technology and NDT Department, Central Metallurgical Research and Development Institute (CMRDI), Cairo, Egypt

Email

hamedaa@gmail.com

City

-

Orcid

-

Volume

53

Article Issue

4

Related Issue

51476

Issue Date

2024-10-01

Receive Date

2024-06-05

Publish Date

2024-10-01

Page Start

157

Page End

166

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_395654.html

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https://erjsh.journals.ekb.eg/service?article_code=395654

Order

395,654

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

Prediction Of Shear Force Characteristics Of Dissimilar Friction Stir Spot Welded Joints Using Neural Network Model

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Article

Created At

29 Dec 2024