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An Experimental Study for surface roughness of M42 HSS resulted from wire electrical discharge turning

Article

Last updated: 29 Dec 2024

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Abstract

Axisymmetric cutting processes are developing very fast nowadays, this development involves cutting harder materials which is not achievable by traditional ways, wire electrical discharge turning “WEDT" is one of the non-traditional cutting techniques that is underdevelopment to cut cylindrical formed workpieces on difficult-to-cut materials. In this research, the surface roughness “Ra" of the machined parts was studied concerning changing some of the machining variables (wire feed ‘Wf', workpiece rotational speed ‘ωwp', and pulse-on time ‘Ton'). The study was performed on AISI M42 HSS steel, using a CNC WEDM machine, with the assistance of a well-designed spindle to enable the manufacturing of the cylindrical geometry. An L9 (3 x 3) Taguchi standard orthogonal array was chosen for designing the experiments, the analysis for the results was done using ANOVA to get the most significant factor on Ra, and regression analysis was used to define the relationship between involved process variables and Ra.

DOI

10.21608/erjsh.2023.241037.1226

Keywords

WEDT, WEDM, Surface roughness, Turning

Authors

First Name

Nada

Last Name

Soliman

MiddleName

Moawad

Affiliation

Design and Production Department, Faculty of Engineering Ain Shams University, Cairo 11535, Egypt

Email

1901857@eng.asu.edu.eg

City

Cairo

Orcid

0009-0005-5002-2157

First Name

Mohamed

Last Name

Mahdy

MiddleName

Abdelmohsen

Affiliation

Design and Production Department, Faculty of Engineering Ain Shams University, Cairo 11535, Egypt.

Email

mahdymohsen@eng.asu.edu.eg

City

Cairo

Orcid

-

First Name

Mostafa

Last Name

Sayed

MiddleName

Mahmoud

Affiliation

Design and Production Department, Faculty of Engineering Ain Shams University, Cairo 11535, Egypt.

Email

m_m_sayed@eng.asu.edu.eg

City

Cairo

Orcid

-

Volume

53

Article Issue

1

Related Issue

45043

Issue Date

2024-01-01

Receive Date

2023-10-06

Publish Date

2024-01-01

Page Start

222

Page End

227

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_341627.html

Detail API

https://erjsh.journals.ekb.eg/service?article_code=341627

Order

341,627

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

An Experimental Study for surface roughness of M42 HSS resulted from wire electrical discharge turning

Details

Type

Article

Created At

29 Dec 2024