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334346

Effect of Friction Stir Welding Processing Parameters on the Mechanical Properties of AA1050 Aluminum Alloy

Article

Last updated: 29 Dec 2024

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Abstract

Friction stir welding (FSW) is gaining popularity in aluminum alloy joining due to its numerous advantages, such as creating high-quality joints with minimal heat input. This study examined the impact of different processing parameters, such as rotational and traverse speeds, on joints' quality and mechanical properties created through the FSW of AA1050 aluminum alloy. Various experiments were conducted to weld AA1050 aluminum alloy to investigate this, varying the rotational speeds (450-900 rpm) and traverse speeds (14-40 mm/min). The findings indicated that higher rotational speeds were associated with diminished joint quality, as indicated by heightened levels of porosity and the formation of intermetallic compounds. Moreover, an augmentation in traverse speed led to elevated tensile strength and hardness levels. The study determined that the processing parameters substantially impact the quality and mechanical properties of joints created through friction stir welding of AA1050 aluminum alloy. The study suggests that superior joints with favorable mechanical properties can be achieved by utilizing an intermediate rotational speed of 900 rpm and a traverse speed of 20 mm/min

DOI

10.21608/erjsh.2023.230843.1209

Keywords

Friction Stir Welding, Aluminum alloys, Microstructure, Mechanical Properties, AA1050

Authors

First Name

Ahmed

Last Name

Saad

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

Email

ahmed.saad@technogroup.com.eg

City

-

Orcid

-

First Name

Sayed

Last Name

abdelwanis

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

Email

sayed.abdelwanis@feng.bu.edu.eg

City

-

Orcid

-

First Name

Ahmed

Last Name

Gaafer

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

Email

ahmed.marzouk@feng.bu.edu.eg

City

-

Orcid

-

First Name

Tamer

Last Name

Mahmoud

MiddleName

samir

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

Email

tamer.abdelmagid@feng.bu.edu.eg

City

-

Orcid

-

First Name

Samah

Last Name

Samir

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt.

Email

samah.samir@feng.bu.edu.eg

City

-

Orcid

-

Volume

53

Article Issue

1

Related Issue

45043

Issue Date

2024-01-01

Receive Date

2023-08-22

Publish Date

2024-01-01

Page Start

73

Page End

79

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_334346.html

Detail API

https://erjsh.journals.ekb.eg/service?article_code=334346

Order

334,346

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

Effect of Friction Stir Welding Processing Parameters on the Mechanical Properties of AA1050 Aluminum Alloy

Details

Type

Article

Created At

29 Dec 2024