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318212

EXPERIMENTAL STUDY ON THE EFFECT OF TOOL ROTATIONAL SPEED AND WELDING SPEED ON SURFACE QUALITY OF FSW AA6063-O ALUMINUM ALLOY

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Last updated: 05 Jan 2025

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Abstract

Friction stir welding (FSW) is a modernistic solid-state welding technique which characterized by an environmentally friendly process. This paper focuses on the effect of tool rotational speed and welding speed on surface roughness of AA 6063 FSW joints. Four rotational speeds and three welding speeds were used in FSW trials. Surface roughness tests are carried out and reported at start, center and end of all weld joints. The surface roughness test results show that the tool rotational speed and welding speed are very important to control the surface quality of welded joints. The rotational speed had displayed a higher significant effect on the surface roughness of the weld joints than the welding speed. At high tool rotational speed 470 RPM and low welding speed 160 mm/min, the best surface roughness quality obtained as 7.990 μm. 

DOI

10.21608/erjsh.2021.318212

Keywords

Friction Stir Welding, Aluminum alloys, Surface roughness

Authors

First Name

Fawzy.

Last Name

EL-Ghazawi

MiddleName

S.

Affiliation

Mechatronics department, High Institute of engineering Culture and science city, Egypt

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First Name

Amer.

Last Name

Abdelhakeem

MiddleName

A.

Affiliation

Mechatronics department, High Institute of engineering Culture and science city, Egypt

Email

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City

-

Orcid

-

First Name

S.

Last Name

Mohammed

MiddleName

S.

Affiliation

Mechanical department, Shoubra faculty of engineering, Benha university, Egypt

Email

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City

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Orcid

-

First Name

Tamer.

Last Name

Mahmoud

MiddleName

S.

Affiliation

Mechanical department, Shoubra faculty of engineering, Benha university, Egypt

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-

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-

Orcid

-

Volume

47

Article Issue

1

Related Issue

32691

Issue Date

2021-01-01

Receive Date

2023-09-21

Publish Date

2021-01-01

Page Start

57

Page End

65

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_318212.html

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https://erjsh.journals.ekb.eg/service?article_code=318212

Order

318,212

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

EXPERIMENTAL STUDY ON THE EFFECT OF TOOL ROTATIONAL SPEED AND WELDING SPEED ON SURFACE QUALITY OF FSW AA6063-O ALUMINUM ALLOY

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Article

Created At

29 Dec 2024