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384256

Purification of Mn-Electrolyte Solution from Leaching of Zn-MnO2 Spent Batteries Using Cementation Technique

Article

Last updated: 05 Jan 2025

Subjects

-

Tags

Environmental analysis and assessment (environmental impact assessment…aterial flow analysis, life cycle costing, emission accounting, etc.)

Abstract

This paper investigates the purification of a manganese electrolyte solution, produced by leaching spent Zn-MnO2 primary batteries, using cementation with metallic manganese powder. The battery paste, composed mainly of 59.98% Mn and 37.23% Zn, was roasted at 900 °C for 30 minutes to remove carbon and convert MnO2 to Mn3O4. After roasting, the composition changed to 63.65% Mn and 31.73% Zn. Ascorbic acid and sulfuric acid were used as reducing and leaching agents, respectively, at 70°C for 3 hours with a solid-to-liquid ratio of 1/20 g/mL and a stirring rate of 200 rpm. The resulting leachate solution contained Mn and Zn at concentrations of 16.5 and 9.2 g/L, respectively. Cementation with manganese powder was then used to remove zinc from the leachate solution. The effects of reaction temperature, time, stirring rate, and amount of manganese powder on zinc removal were investigated. The optimal conditions for zinc removal (98.4%) were found to be 60 °C, 600 rpm, and 20 minutes. Analysis of the cemented powder revealed a composition of 82% Zn and 17% Mn. Further investigation determined that using the ideal amount of manganese powder achieved a purification efficiency of 99.67%, reducing the zinc concentration in solution to 0.03 g/L.

DOI

10.21608/sceee.2024.284870.1022

Keywords

Spent Zn-MnO2 battery, cementation, Manganese, zinc

Authors

First Name

enas

Last Name

mohamed said

MiddleName

atef

Affiliation

mechanical engineering department, faculty of engineering ,Suez Canal university

Email

inas.atef@eng.suez.edu.eg

City

-

Orcid

-

First Name

hamdy

Last Name

Abdel-Ghafar

MiddleName

maamoun

Affiliation

Central Metallurgical Research and Development Institute (CMRDI), PO Box 87 Helwan

Email

hamdy.maamoun@gmail.com

City

cairo

Orcid

-

First Name

Ramadan

Last Name

Elsoeudy

MiddleName

Ibrahim

Affiliation

Mechanical Engineering Department, Faculty of Engineering, Suez Canal University

Email

dr_ramadan2011@yahoo.com

City

-

Orcid

-

First Name

sherine

Last Name

mansour ali

MiddleName

araby

Affiliation

Mechanical Engineering Department, Faculty of Engineering, Suez Canal University,

Email

sherinearaby@gmail.com

City

ismailia

Orcid

-

First Name

essam

Last Name

ahmed

MiddleName

-

Affiliation

Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University

Email

essam.ahmed@suezuniv.edu.eg

City

suez

Orcid

-

First Name

ashour

Last Name

owais

MiddleName

-

Affiliation

Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University

Email

ashour.owais@suezuniv.edu.eg

City

suez

Orcid

-

Volume

2

Article Issue

1

Related Issue

50824

Issue Date

2024-07-01

Receive Date

2024-04-23

Publish Date

2024-07-01

Page Start

51

Page End

62

Print ISSN

2805-3141

Online ISSN

2805-315X

Link

https://sceee.journals.ekb.eg/article_384256.html

Detail API

https://sceee.journals.ekb.eg/service?article_code=384256

Order

384,256

Type

Original Article

Type Code

2,132

Publication Type

Journal

Publication Title

Suez Canal Engineering, Energy and Environmental Science

Publication Link

https://sceee.journals.ekb.eg/

MainTitle

Purification of Mn-Electrolyte Solution from Leaching of Zn-MnO2 Spent Batteries Using Cementation Technique

Details

Type

Article

Created At

28 Dec 2024