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361803

Rotary Friction Welding of Aluminum Alloy Tube to Tube with Edge Using External Tool

Article

Last updated: 26 Dec 2024

Subjects

-

Tags

Mechanical, Power, Production, Design and Mechatronics Engineering.

Abstract

This friction welding process is characterized by the fact that there are no springs or deformations at the welding point, neither from the outside nor from the inside, and an unmistakable and ideal welding shape is obtained. The experiment was conducted on a flat sample without grooves, and it was welded, but it was very weak. Then grooves were made on the outer edge, and the welding took place, and it was a stronger weld. The idea was to increase the grooves to the end of the entire thickness of the sample, not just on the edge, and it was the strongest weld and optimal in shape. Several experiments were also performed. Experiments were conducted at different speeds until the four speeds (630, 800, 1000, 1250 rpm) used in this thesis were reached, the best of which was 1000 rpm. Experiments were conducted at different forces, and the four forces (20, 25, 30, 35 kgF ) used became the best among those used in many experiments. The best of them was the force of 30 kgF (300 Newton), at a fixed time of 4 minutes, while the temperature was 200oC on surface welding at 4 minutes the welding process. For every speed and force, this appeared in the tensile test conducted on the samples after welding and was demonstrated that tensile dismantled force was 6160 N at 30 kgF of welding pressure. The study proved the success of this method.

DOI

10.21608/jesaun.2024.258411.1298

Keywords

Aluminum alloy, External Tool, Rotary friction welding, Tube to Tube

Authors

First Name

Mohamed

Last Name

Ewis

MiddleName

Sayed

Affiliation

Mechanical Department, Faculty of Engineering, Minia University

Email

eng_ms_83@yahoo.com

City

-

Orcid

-

First Name

Samy

Last Name

Zein El-Abden

MiddleName

-

Affiliation

Production Engineering and Mechanical Design Department, Faculty of Engineering, Minia University

Email

sami.zein@mu.edu.eg

City

-

Orcid

-

First Name

Ayman

Last Name

Abd-Eltwab

MiddleName

Ali

Affiliation

Mechanical Engineering Department, Faculty of Engineering, Beni-Suef University

Email

aymanali@eng.bsu.edu.eg

City

-

Orcid

-

First Name

Karim

Last Name

Abd Elkader

MiddleName

Mohammed Atia

Affiliation

Production Engineering and Mechanical Design Department, Faculty of Engineering, Minia University

Email

karim.m.atia@mu.edu.eg

City

-

Orcid

-

Volume

52

Article Issue

5

Related Issue

49361

Issue Date

2024-09-01

Receive Date

2023-12-26

Publish Date

2024-09-01

Page Start

120

Page End

135

Print ISSN

1687-0530

Online ISSN

2356-8550

Link

https://jesaun.journals.ekb.eg/article_361803.html

Detail API

https://jesaun.journals.ekb.eg/service?article_code=361803

Order

3

Type

Research Paper

Type Code

1,438

Publication Type

Journal

Publication Title

JES. Journal of Engineering Sciences

Publication Link

https://jesaun.journals.ekb.eg/

MainTitle

Rotary Friction Welding of Aluminum Alloy Tube to Tube with Edge Using External Tool

Details

Type

Article

Created At

26 Dec 2024