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319436

IMPACT OF TOOL WEAR ON THE UTMOST TEMPERATURE DURING THE FRICTION STIR WELDING

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Last updated: 25 Dec 2024

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Abstract

Friction stir welding (FSW) is a solid-state welding method that involves joining two workpieces by applying pressure and significant plastic deformation close to their melting temperatures. The impact of rotation speed, travel speed, axial force, maximum temperature, and tool wear in the friction stir welding (FSW) process is significant. The present study examines the impact of three specified variables on the maximum temperature, ultimate tensile strength (UTS), and tool wear of friction stir welding (FSW) of 6063-T6 and 6060-T6 alloys. Response Surface Methodology (RSM) has been employed as an auxiliary method. The total amount of material removed from the tool wear was found to be directly proportional to the rotational speed but inversely proportional to the travel speed and axial force. The increase in rotation speed leads to higher tool wear but reduces the surface roughness of the tool. The findings indicate that the parameter with the most significant impact on the maximum attained temperature is 1800 rpm rotation speed and 4 mm/min travel speed, I KN axial force.

DOI

10.21608/jest.2023.319436

Keywords

Friction Stir Welding, dissimilar aluminum, Rotation speed, Tool wear, Temperature, ultimate tensile strength

Authors

First Name

A. M.

Last Name

Hewidy

MiddleName

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Affiliation

Department of Mechanical Engineering, Faculty of Engineering, Benha University, Benha, 13511, Egypt.

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Orcid

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First Name

I.

Last Name

Sabry

MiddleName

-

Affiliation

Department of Mechanical Engineering, Faculty of Engineering, Benha University, Benha, 13511, Egypt.

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Volume

20

Article Issue

4

Related Issue

43731

Issue Date

2023-10-01

Receive Date

2023-10-01

Publish Date

2023-10-01

Page Start

88

Page End

105

Print ISSN

2090-5882

Online ISSN

2090-5955

Article File

JEST_Volume 20_Issue 4_Pages 88-105.pdf

PDF . 934.3kB

Link

https://jest.journals.ekb.eg/article_319436.html

Detail API

https://jest.journals.ekb.eg/service?article_code=319436

Order

319,436

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Original Article

Type Code

1,211

Publication Type

Journal

Publication Title

Journal of the Egyptian Society of Tribology

Publication Link

https://jest.journals.ekb.eg/

MainTitle

IMPACT OF TOOL WEAR ON THE UTMOST TEMPERATURE DURING THE FRICTION STIR WELDING

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Article

Created At

25 Dec 2024