Beta
304829

Microstructure and Mechanical properties of Dissimilar Welds of Duplex and API Steel for Offshore Applications

Article

Last updated: 04 Jan 2025

Subjects

-

Tags

Welding and non-destructive testing.

Abstract

Typical offshore area facilities impose stringent structural integrity and safety conditions, often necessitating dissimilar welding (DMW) for joining structural fabrication. Although various combinations of material options have been explored in service and literature, none have been able to prevent or fully justify the failure mechanism observed in the process area. In this study, DMW joints produced from duplex stainless steel (DSS) and API 5L X60 material combination using gas tungsten arc (GTA) welding process were investigated for microstructure and mechanical property evaluation using low (0.73 – 0.88kJ/mm), medium (1.3 – 1.7kJ/mm), and high (2.1 – 2.8kJ/mm) heat inputs. Microstructural characterization of the welded samples suggests the presence of a type II boundary close to and parallel to the fusion boundary close to API 5L X60 base metal. Noticeable presence of macro-segregation at the interfaces between HAZ of the base materials and the weld metal, while high heat input weldment favored the formation of delta ferrite. Morphology of the grains in the HAZ transits from coarse to equiaxed showing typical post-solidification structure with varying grain morphologies. Microhardness evaluation of the HAZ region of both DSS and X60 DMW, indicated a comparable value in all conditions with the low (262/218 HV), high (257/206 HV) and medium (235/220HV) heat inputs, respectively. In the FZ, the medium (192HV) value is intermediate between high (180HV) and low (198HV) heat inputs. The tensile and yield strength of the weldments indicated that the medium heat input has an intermediate value of 439 and 585 HV, respectively. 

DOI

10.21608/ijmti.2023.207906.1084

Keywords

dissimilar welds, micro-segregation, Heat input, duplex stainless steels, API steels

Authors

First Name

Lawrence

Last Name

OSOBA

MiddleName

-

Affiliation

Department Of Metallurgical & Materials Engineering

Email

losoba@unilag.edu.ng

City

Lagos

Orcid

0000-0003-4205-136X

First Name

Darlington

Last Name

Ekeh

MiddleName

-

Affiliation

Department Of Metallurgical & Materials Engineering, University of Lagos

Email

darlington.ekeh@gmail.com

City

Lagos

Orcid

-

First Name

Taiwo

Last Name

Lawal

MiddleName

-

Affiliation

Department Of Metallurgical & Materials Engineering, University of Lagos

Email

lwltaiwo@gmail.com

City

Lagos

Orcid

-

First Name

Akeem

Last Name

Amuda

MiddleName

Mohammed

Affiliation

Department Of Metallurgical & Materials Engineering, University of Lagos

Email

mamuda@unilag.edu.ng

City

Lagos

Orcid

-

Volume

3

Article Issue

2

Related Issue

41951

Issue Date

2023-06-01

Receive Date

2023-04-29

Publish Date

2023-06-01

Page Start

80

Page End

91

Online ISSN

2682-4299

Link

https://ijmti.journals.ekb.eg/article_304829.html

Detail API

https://ijmti.journals.ekb.eg/service?article_code=304829

Order

9

Type

Original Article

Type Code

1,201

Publication Type

Journal

Publication Title

International Journal of Materials Technology and Innovation

Publication Link

https://ijmti.journals.ekb.eg/

MainTitle

Microstructure and Mechanical properties of Dissimilar Welds of Duplex and API Steel for Offshore Applications

Details

Type

Article

Created At

25 Dec 2024