300729

Computational fluid dynamic model for machining using minimum quantity coolant

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Last updated: 04 Jan 2025

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Abstract

The cooling applications during machining has significant effects on the production costs, surface quality, and the mechanical properties of the final product. In conventional flood cooling, a large amount of continuous cooling fluid is usually used, and that increases the cost of the product as well as the harmful effects on the environment and the machining operator. This study focuses on simulating alternative cooling system, called minimum quantity coolant (MQC), which used an optimal flow rate compared to classical flood cooling. The cooling fluid is directly provided to the cutting edge through the insert holder. In the current work, a computational fluid dynamic (CFD) model has been developed to study the effects of the cooling fluid velocity on the accessibility of coolant to the chip-tool interface area under using various types of cooling fluids. Three types of coolant are used (i.e. water, mineral oil, and nano-fluid). The results of the proposed CFD model have been classified into two phases. The first phase obtains the coolant accessibility percentage into the chip-tool interface (MA%) with different coolant velocities (i.e., 0.5, 1, 1.5, and 2 m/s) for the three studied coolants. The second phase discusses the heat transfer effectiveness for the employed coolants with different inlet velocities since it is an important aspect, especially when machining hard-to-cut materials. It was found that increasing the coolant velocity would increase the coolant accessibility percentage into the chip-tool interface area. However, no significant effect has been found after 1.5 m/s for all employed coolants.

DOI

10.1088/1757-899X/973/1/012048

Authors

First Name

W

Last Name

Abdelfattah

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Affiliation

Faculty of Engineering and Applied Science, University of Ontario Institute of Technology, Oshawa L1H 7K4, Canada.

Email

waleed.ahmed3@ontariotechu.net

City

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First Name

H

Last Name

Hegab

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Affiliation

Faculty of Engineering, Cairo University, Giza 12613, Egypt.

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Orcid

-

First Name

A

Last Name

Mohany

MiddleName

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Affiliation

Faculty of Engineering and Applied Science, University of Ontario Institute of Technology, Oshawa L1H 7K4, Canada.

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Orcid

-

First Name

H

Last Name

Kishawy

MiddleName

A

Affiliation

Faculty of Engineering and Applied Science, University of Ontario Institute of Technology, Oshawa L1H 7K4, Canada.

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-

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Volume

19

Article Issue

19th International Conference on Applied Mechanics and Mechanical Engineering.

Related Issue

41448

Issue Date

2020-07-01

Receive Date

2023-05-28

Publish Date

2020-07-01

Page Start

1

Page End

7

Print ISSN

2636-4352

Online ISSN

2636-4360

Link

https://amme.journals.ekb.eg/article_300729.html

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https://amme.journals.ekb.eg/service?article_code=300729

Order

300,729

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Original Article

Type Code

831

Publication Type

Journal

Publication Title

The International Conference on Applied Mechanics and Mechanical Engineering

Publication Link

https://amme.journals.ekb.eg/

MainTitle

Computational fluid dynamic model for machining using minimum quantity coolant

Details

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Article

Created At

24 Dec 2024