346351

Artificial Neural Network-Based Vibration Data Analysis to Predict Failures of Powder Machines

Article

Last updated: 04 Jan 2025

Subjects

-

Tags

Production Engineering

Abstract

In the dynamic landscape of Industry 5.0, this research pioneers an advanced predictive maintenance methodology for a forced blower in PVC powder manufacturing at TCI Sanmar. Leveraging machine learning, this study reveals the Multilayer Perceptron (MLP) algorithm as a top performer, exhibiting exceptional efficacy in foreseeing machine failures. Following a comprehensive GridSearchCV optimization, the best-performing MLP variant demonstrated remarkable metrics, boasting an accuracy of 92.5%, Recall of 95.5%, Precision of 95%, an F-score of 92.7%, and a Matthews Correlation Coefficient (MCC) of 0.85. Furthermore, achieving consistently high Area Under the ROC Curve (AUC) values at 0.961, the selected MLP configuration outshines counterparts in the same industrial setting. This research extends beyond immediate scope, contributing crucial insights to predictive maintenance strategies. The results affirm the strategic importance of the MLP algorithm in the Industry 5.0 context, emphasizing its role in intelligent, interconnected manufacturing processes. This exploration optimizes equipment reliability, minimizes downtime, and provides valuable insights for industrial efficiency through proactive maintenance interventions.

DOI

10.21608/pserj.2024.266793.1317

Keywords

Maintenance Strategy Optimization, Industry 5.0 Integration, Advanced Machine Learning Applications, Equipment Health Monitoring, Intelligent Manufacturing Insights

Authors

First Name

khaled

Last Name

Salem

MiddleName

Waled

Affiliation

Production Engineering and Mechanical Design Department, Faculty of Engineering, Port Said University, Port Said

Email

khaled.salem@eng.psu.edu.eg

City

-

Orcid

-

First Name

Ebtisam

Last Name

Abdel-Gwad

MiddleName

-

Affiliation

Professor, Production Engineering and Mechanical Design Department, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

ebtisam1953@yahoo.com

City

-

Orcid

-

First Name

Hanan

Last Name

Kouta

MiddleName

Kamel

Affiliation

Department of production engineering and mechanical design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

hanan.kamel@eng.psu.edu.eg

City

Port Said

Orcid

-

Volume

28

Article Issue

3

Related Issue

50215

Issue Date

2024-09-01

Receive Date

2024-01-31

Publish Date

2024-09-01

Page Start

103

Page End

120

Print ISSN

1110-6603

Online ISSN

2536-9377

Link

https://pserj.journals.ekb.eg/article_346351.html

Detail API

https://pserj.journals.ekb.eg/service?article_code=346351

Order

346,351

Type

Original Article

Type Code

813

Publication Type

Journal

Publication Title

Port-Said Engineering Research Journal

Publication Link

https://pserj.journals.ekb.eg/

MainTitle

Artificial Neural Network-Based Vibration Data Analysis to Predict Failures of Powder Machines

Details

Type

Article

Created At

24 Dec 2024