Beta
304412

A Comparative Study of Optimization Techniques for Aggregate Production Planning Applied in the Steel Pipes Industry

Article

Last updated: 24 Dec 2024

Subjects

-

Tags

Production Engineering

Abstract

This study introduces a new application of aggregate production planning (APP) in the manufacturing of carbon steel pipes and hot induction bends. Given the strategic importance of this type of industry, enhancing productivity through cost-effectiveness, and economic performance optimization has become crucial in such industry. The study proposes an APP optimization model that is both inspiring and realistic, aimed at increasing profitability by minimizing both production and inventory costs. The model is formulated as a deterministic, multi-product, multi-period model, and three alternative optimization techniques were applied: linear programming, genetic algorithms, and hybrid genetic algorithms, as a case study in a steel pipes manufacturing company. The results indicate that linear programming yields the same results as hybrid genetic algorithms, but in less time. Additionally, a feasibility study evaluated the effectiveness of the proposed model against the original planning system in the company, revealing a 12% decrease in overtime wages and a 9% increase in profit.

DOI

10.21608/pserj.2023.212371.1243

Keywords

Aggregate Production Planning (APP), Deterministic Demand, Steel Pipes Industry, Mathematical programming, Genetic Algorithms

Authors

First Name

Mostafa

Last Name

Aboelseod

MiddleName

Ali

Affiliation

Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

engmostafaali0@gmail.com

City

-

Orcid

-

First Name

Shaban

Last Name

Abdou

MiddleName

-

Affiliation

Prof. of Production Technology, Faculty of Eng., Port Said University.

Email

smiabdou@hotmail.com

City

-

Orcid

-

First Name

Shady

Last Name

Aly

MiddleName

-

Affiliation

Department of Mechanical Engineering, Faculty of Engineering, Helwan University ,Cairo, Egypt

Email

shady_ali@h-eng.helwan.edu.eg

City

-

Orcid

-

First Name

Hanan

Last Name

Kouta

MiddleName

Kamel

Affiliation

Department of production engineering and mechanical design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

hanan.kamel@eng.psu.edu.eg

City

Port Said

Orcid

-

Volume

27

Article Issue

3

Related Issue

43480

Issue Date

2023-09-01

Receive Date

2023-05-21

Publish Date

2023-09-01

Page Start

97

Page End

111

Print ISSN

1110-6603

Online ISSN

2536-9377

Link

https://pserj.journals.ekb.eg/article_304412.html

Detail API

https://pserj.journals.ekb.eg/service?article_code=304412

Order

8

Type

Original Article

Type Code

813

Publication Type

Journal

Publication Title

Port-Said Engineering Research Journal

Publication Link

https://pserj.journals.ekb.eg/

MainTitle

A Comparative Study of Optimization Techniques for Aggregate Production Planning Applied in the Steel Pipes Industry

Details

Type

Article

Created At

24 Dec 2024