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228069

Modeling of Abrasive Water Jet Matching Parameters When Cutting High Thickness St37 Sheets

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Last updated: 05 Jan 2025

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Abstract

Cutting large thickness steel sheets faces a lot of limitations specially when using flame cutting such as burning surface and changing in the mechanical properties. Abrasive water jet machining (AWJM) can replace this method to avoid these limitations. This paper studies the most significant process parameters such as water pressure (P), traverse speed (Ts), and abrasive particles flow rate (Abr) as inputs on surface roughness (Ra), waviness (Wa), and kerf taper angle (Ө) as outputs when cutting steel 37 with 55mm thickness. The experiments were designed by Taguchi method. Taguchi analysis with signal to noise ratio (smaller is better) is used to determine the preferred levels of the input variables. A validation specimen is machined at the preferred levels which confirmed the correctness of Taguchi results. A prediction modelling using artificial neural network (ANN) is built between inputs and outputs to predict surface roughness, waviness and kerf angle for various inputs. The validation shows that the average total percentage error is 3.89%. The results show that the most significant parameter is the traverse speed on all outputs.

DOI

10.21608/erjsh.2021.228069

Keywords

Abrasive water jet machining (AWJM), steel 37(st.37), surface roughness (Ra), surface waviness (Wa), kerf taper angle(Ө), Taguchi design method

Authors

First Name

Basma

Last Name

Abdelmoniem

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Affiliation

Department of Mechanical Engineering, Helwan university, Cairo, Egypt

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First Name

Ahmed.M.

Last Name

.M. Mohamed

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Affiliation

Department of Mechanical Engineering, Helwan university, Cairo, Egypt

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Orcid

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First Name

Azza

Last Name

Barakat, Abdelrahman.M. Moussa

MiddleName

-

Affiliation

Department of Mechanical Engineering, Helwan university, Cairo, Egypt

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Volume

47

Article Issue

1

Related Issue

32691

Issue Date

2021-01-01

Receive Date

2022-03-30

Publish Date

2021-01-01

Page Start

1

Page End

8

Print ISSN

3009-6049

Online ISSN

3009-6022

Link

https://erjsh.journals.ekb.eg/article_228069.html

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https://erjsh.journals.ekb.eg/service?article_code=228069

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228,069

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Research articles

Type Code

2,276

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Journal

Publication Title

Engineering Research Journal (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

MainTitle

Modeling of Abrasive Water Jet Matching Parameters When Cutting High Thickness St37 Sheets

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Article

Created At

23 Jan 2023