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225704

Fault Diagnosis of Rotary Machines based on Vibration Signature and Machine Learning Algorithm Mahmoud

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Last updated: 23 Jan 2023

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Abstract

Fault diagnosis of rotating machines is one of the most considered maintenance methods for detecting faults early to save maintenance cost and time. In this work, an improvement technique is presented using back propagation neural network (BPNN) based vibration data to detect different faults in rotating machines such as unbalance, pulley misalignment, belt damage, and combined faults. The root means square (RMS) of vibration signals at different points was collected and employed as an input vector to the network. It was observed that the test and validation performance achieve the same pattern and the best validation was recorded at 0.33038 mean squared error (MSE). This training accuracy can identify combined pulley misalignment with unbalance, static unbalance on two shafts, dynamic unbalance, and combined belt damage with unbalance faults with identification accuracy of 95, 92, 88, and 80%, respectively. Static unbalance, pulley misalignment, and belt damage faults come in the second level of accuracy since they have the same accuracy of 75%. Furthermore, this network has a superior improvement in detecting combined faults in addition to other single variable faults.

DOI

10.21608/erjsh.2021.225704

Keywords

condition monitoring, Rotating Machine, Machine Learning, Neural network, fault diagnosis

Authors

First Name

Mahmoud

Last Name

Mohammed Elsamanty

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Affiliation

Faculty of Engineering at Shoubra, Benha University, Shoubra , Cairo, Egypt& Smart Engineering Systems Research Center (SESC), Nile University, Shaikh Zayed City, Giza, Egypt

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First Name

Wael

Last Name

Saady Salman

MiddleName

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Affiliation

Faculty of Engineering at Shoubra, Benha University, Shoubra , Cairo, Egypt

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First Name

AbdElkader

Last Name

AbdElkareem Ibrahim

MiddleName

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Affiliation

Faculty of Engineering at Shoubra, Benha University, Shoubra , Cairo, Egypt

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Volume

50

Article Issue

1

Related Issue

32141

Issue Date

2021-10-01

Receive Date

2022-03-18

Publish Date

2021-10-01

Page Start

41

Page End

47

Print ISSN

1687-1340

Link

https://erjsh.journals.ekb.eg/article_225704.html

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https://erjsh.journals.ekb.eg/service?article_code=225704

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225,704

Type

Research articles

Type Code

2,276

Publication Type

Journal

Publication Title

Engineering Research Journal - Faculty of Engineering (Shoubra)

Publication Link

https://erjsh.journals.ekb.eg/

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Article

Created At

23 Jan 2023