Beta
231416

Blade Wear Assessment of First Knife Set of Cane-Preparation Equipment

Article

Last updated: 28 Dec 2024

Subjects

-

Tags

Productivity and efficiency in sugar industry operations

Abstract

A major problem that affects the proper functioning of cane knives is the durability of the knife blades which is affected by the accelerated wear of the cutting edge. Wear analysis was performed within the 2019 and 2020 seasons on locally produced knives that are typically used by the Guirga Sugar Factory. These blades are produced from rectangular 20 mm thick St.52-3 mild steel plates strengthened by hard facing with a hardness 360 HB welded layer. During the 2021 season, commercially supplied 500 HBW knife blades with trade name (Hardox 500) were used. In all experiments, blade wear was evaluated by means of the blade-area loss method. Lower wear rates were recorded significantly for commercial blades than for local blades. Commercial blades served the entire crushing season without the need for re-sharpening or replacement and with minimum downtime. However, eight commercial blades were broken and separated from the knife set during the entire crushing season, while stones' impact on local knife blades led only to distortions in blades and breakage of fitting bolts.

DOI

10.21608/esugj.2021.231416

Keywords

Cane crushing, Cane knives, First knives, Blade wear, Blade material, Hardox 500, St.52-3

Authors

First Name

Mohamed

Last Name

Mohamed

MiddleName

Gad

Affiliation

Guirga Sugar Factory, Sohag, Egyptian Sugar and Integrated Industries Company, Egypt

Email

-

City

-

Orcid

-

First Name

Mohamed-Emad

Last Name

Soliman

MiddleName

S.

Affiliation

Department of Mechanical Engineering, Faculty of Engineering, Assiut University, Egypt

Email

-

City

-

Orcid

-

First Name

Ibrahim

Last Name

Hassab-Allah

MiddleName

M.

Affiliation

Department of Mechanical Engineering, Faculty of Engineering, Assiut University, Egypt

Email

-

City

-

Orcid

-

First Name

El Zafer

Last Name

Tawfik

MiddleName

A.

Affiliation

Nag Hamadi Sugar Factory, Sohag, Egyptian Sugar and Integrated Industries Company, Egypt

Email

-

City

-

Orcid

-

First Name

Samy

Last Name

Mohamed

MiddleName

A.

Affiliation

Kom Ombo Sugar Factory, Sohag, Egyptian Sugar and Integrated Industries Company, Egypt

Email

-

City

-

Orcid

-

Volume

17

Article Issue

0

Related Issue

31274

Issue Date

2021-12-01

Receive Date

2022-04-17

Publish Date

2021-12-01

Print ISSN

2636-2694

Online ISSN

2636-283X

Link

https://esugj.journals.ekb.eg/article_231416.html

Detail API

https://esugj.journals.ekb.eg/service?article_code=231416

Order

231,416

Type

Original Research Articles.

Type Code

2,178

Publication Type

Journal

Publication Title

Egyptian Sugar Journal

Publication Link

https://esugj.journals.ekb.eg/

MainTitle

Blade Wear Assessment of First Knife Set of Cane-Preparation Equipment

Details

Type

Article

Created At

23 Jan 2023