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191363

Effect of the Pouring Temperature on Microstructure and Tensile Properties of A356 Aluminum Alloy via Semisolid Casting using Slope Cooling Plate.

Article

Last updated: 28 Dec 2024

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Abstract

The cooling slope casting process has gained significant importance for the manufacturing of semisolid feedstock aluminum alloys, which find applications in the automotive and aerospace industries. The effect of the pouring temperatures on the microstructure of A356 aluminum alloy via semisolid casting using the slope cooling plate has been investigated. The prepared alloy that becomes semisolid at the end of the cooling slope plate is consequently poured into a sand mold. Without using the slope cooling plate, the α-Al phases became coarse dendritic structure with an average length of about 287.5 μm. In case of using the slope cooling plate at the optimum pouring temperature of 640°C, The α-Al phase developed a fine globular structure with the average grain size of about 72.6 μm. The tensile properties of the investigated A356 alloy were improved by the application of semisolid casting at the optimum pouring temperature of 640°C. The ultimate tensile strength and the elongation of the investigated alloy significantly increased from 102 MPa and 1.175% without semisolid casting to 113 MPa and 3.6 % with semisolid casting at the optimum pouring temperature of 640°C, respectively then gradually decreased with further increasing the pouring temperature. The fracture mechanism has been also investigated.

DOI

10.21608/tims.2021.191363

Keywords

A356 alloy, Semisolid casting, Slope cooling plate, Microstructure, modification, Tensile Properties

Authors

First Name

W. M.

Last Name

Mabrouk

MiddleName

-

Affiliation

Department of Production Technology, Faculty of Industrial Education, Helwan University, Saray El-Quba, 11281 Cairo, Egypt

Email

waleed181990@gmail.com

City

Cairo

Orcid

-

First Name

M. E.

Last Name

Moussa

MiddleName

-

Affiliation

Department of Manufacturing Technology, Laboratory of Foundry, Central Metallurgical Research and Development Institute (CMRDI), P.O. Box 87, Helwan, Cairo, Egypt.

Email

-

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-

Orcid

-

First Name

S. A.

Last Name

Abdelwahab

MiddleName

-

Affiliation

Department of Production Technology, Faculty of Industrial Education, Helwan University, Saray El-Quba, 11281 Cairo, Egypt.

Email

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City

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Orcid

-

First Name

A. I.

Last Name

Ali

MiddleName

-

Affiliation

Basic Science Department, Faculty of Industrial Education, Helwan University, Saray El-Quba, 11281 Cairo, Egypt

Email

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City

-

Orcid

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Volume

109

Article Issue

1

Related Issue

27312

Issue Date

2021-08-01

Receive Date

2021-08-25

Publish Date

2021-08-01

Page Start

12

Page End

24

Print ISSN

1110-2519

Online ISSN

2805-2625

Link

https://tims.journals.ekb.eg/article_191363.html

Detail API

https://tims.journals.ekb.eg/service?article_code=191363

Order

191,363

Type

Original research papers

Type Code

2,069

Publication Type

Journal

Publication Title

The Bulletin Tabbin Institute for Metallurgical Studies (TIMS)

Publication Link

https://tims.journals.ekb.eg/

MainTitle

Effect of the Pouring Temperature on Microstructure and Tensile Properties of A356 Aluminum Alloy via Semisolid Casting using Slope Cooling Plate.

Details

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Article

Created At

23 Jan 2023