114619

NUMERICAL MODELING OF MACRO-SCALE BRITTLE ROCK CRUSHING DURING IMPACTS

Article

Last updated: 04 Jan 2025

Subjects

-

Tags

Mining and Metallurgical Engineering.

Abstract

Several machines, such as percussion drills and crushers use the physical effect of compression to crush hard and brittle rocks. These machines are still sized rather by empirical than by scientific approaches. In order to investigate the principles of comminution by compression of single large rock fragment, a numerical model developed by Particle Flow Code “PFC®" program was developed to simulate the dynamics of this system. The model simulates a single rock fragment crushed by a number of fixed kinetic energy ram blows. The simulated fragment is circler granite disk of unit thickness with grain matrix at the range from 2 to 4 mm. The model results indicates that cracks generated due compression are more popular compared to those due shear and this conduct increases with increase of number of hits. The impact energy is consumed mainly in form of friction energy ≈ 52 to 61% inside the fragmented matrix while strain energy stays at the range of ≈ 5%. The rock matrix tends to consume more of these energies as number of impacts increases due change to crushed matrix milling and cushioning. The energy consumed in crushing the rock fragment represents at the range from 32 to 45% of impact energy and tends to decrease as number of hits increase.

DOI

10.21608/jesaun.2012.114619

Keywords

crushing energy, rock fragmentation, Discrete Element Method (DEM), PFC2D code, crushing energies

Authors

First Name

Salah, A.

Last Name

Badr

MiddleName

-

Affiliation

Mining Eng. Dept., Faculty of Engineering., king Abdulaziz University, Jeddah, Saudi Arabia

Email

-

City

-

Orcid

-

First Name

Gamal, S.

Last Name

Abdelhaffez

MiddleName

-

Affiliation

Secondment from Mining Engineering Department, Faculty of Engineering, Assiut University, Egypt.

Email

-

City

-

Orcid

-

Volume

40

Article Issue

No 6

Related Issue

16872

Issue Date

2012-11-01

Receive Date

2012-01-22

Publish Date

2012-11-01

Page Start

1,781

Page End

1,792

Print ISSN

1687-0530

Online ISSN

2356-8550

Link

https://jesaun.journals.ekb.eg/article_114619.html

Detail API

https://jesaun.journals.ekb.eg/service?article_code=114619

Order

13

Type

Research Paper

Type Code

1,438

Publication Type

Journal

Publication Title

JES. Journal of Engineering Sciences

Publication Link

https://jesaun.journals.ekb.eg/

MainTitle

NUMERICAL MODELING OF MACRO-SCALE BRITTLE ROCK CRUSHING DURING IMPACTS

Details

Type

Article

Created At

23 Jan 2023