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OPTIMIZATION OF ALUMINA FLOTATION FROM GIBBSITE BEARING-SHALE OF SOUTH WESTERN SINAI, EGYPT BY USING SODIUM OLEATE AS A COLLECTOR

Article

Last updated: 26 Dec 2024

Subjects

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Tags

Mining and Metallurgical Engineering.

Abstract

The effect of sodium oleate on the flotation of alumina was studied using samples of gibbsite bearing–shale of south western Sinai, Egypt. The assays of the samples are 18.98% Al2O3, 15.45% SiO2, 12.83% Fe2O3, 14.87% CaO, 5.74% P2O5, 5.34% MnO, 0.86% K2O, 0.76% Na2O, 1.50% trace elements and 23.65% loss on ignition. The aim of this research is to upgrade alumina in the concentrate to be suitable for the industrial applications. Various operating variables (i. e. pH, pulp density, collector dosage, and particle size) affecting the flotation process of gibbsite were studied. Sodium oleate used as an anionic collector; as well as, sodium hydroxide was used as a pH modifier. The optimum conditions obtained were as follows: pH = 11, collector dosage = 2000 g/t, pulp density = 250 g/l and particle size = (-100+80) µm. At these conditions, a concentrate having a grade of 40.1% alumina with component recovery of 96.1% was obtained. The grades of the other ore constituents in final concentrate were as follows: SiO2 was decreased from 14.2% to 5.9%, CaO was decreased from 14.1% to 4.8%, Fe2O3 was decreased from 13.1% to 5.4%, P2O5 was decreased from 4.3% to 3.2%, MnO was decreased from 4.2% to 3.5%, while K2O was increased from 0.89% to 1.3%, Na2O was also increased from 0.69% to 1.2%, traces were increased from 1.6% to 2.7%, and loss on ignition was increased from 25.4% to 31.9%. The component recoveries of SiO2, CaO, Fe2O3, P2O5, MnO, K2O, Na2O, and traces of the final concentrate were 21.4%, 17.5%, 21.2%, 38.4%, 42.9%, 75.3%, 89.6%, and 86.9%, respectively. The mass recovery of final concentrate was 51.5%.

DOI

10.21608/jesaun.2008.116006

Keywords

Gibbsite, alumina flotation, collectors, isoelectric point, pH, pulp density, Particle size

Authors

First Name

M. M.

Last Name

Ahmed

MiddleName

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Affiliation

Mining and Metallurgical Engineering Department, Faculty of Engineering, Assiut University, Assiut 71516, Egypt

Email

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City

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Orcid

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First Name

G. A.

Last Name

Ibrahim

MiddleName

-

Affiliation

Mining and Metallurgical Engineering Department, Faculty of Engineering, Assiut University, Assiut 71516, Egypt

Email

-

City

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Orcid

-

First Name

A. A.

Last Name

Elmowafy

MiddleName

-

Affiliation

Nuclear Materials Authority, Egypt

Email

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City

-

Orcid

-

First Name

H. G.

Last Name

Ahmed

MiddleName

-

Affiliation

Nuclear Materials Authority, Egypt

Email

-

City

-

Orcid

-

Volume

36

Article Issue

No 2

Related Issue

16737

Issue Date

2008-03-01

Receive Date

2007-12-12

Publish Date

2008-03-01

Page Start

443

Page End

460

Print ISSN

1687-0530

Online ISSN

2356-8550

Link

https://jesaun.journals.ekb.eg/article_116006.html

Detail API

https://jesaun.journals.ekb.eg/service?article_code=116006

Order

11

Type

Research Paper

Type Code

1,438

Publication Type

Journal

Publication Title

JES. Journal of Engineering Sciences

Publication Link

https://jesaun.journals.ekb.eg/

MainTitle

OPTIMIZATION OF ALUMINA FLOTATION FROM GIBBSITE BEARING-SHALE OF SOUTH WESTERN SINAI, EGYPT BY USING SODIUM OLEATE AS A COLLECTOR

Details

Type

Article

Created At

23 Jan 2023