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80902

LOCALIZED INJECTION OF CUTTING FLUID IN TURNING OPERATION

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Last updated: 04 Jan 2025

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Abstract

ABSTRACT
The choice of lubricant type and the technique for applying lubricant are very important for machining economics, environmental and health issues as well as the workpiece machinability. In this study, a new lubrication technique which is the localized injection of cutting fluid (LIF) is presented and examined when turning different materials (Steel, Brass and Aluminum) at different cutting conditions. Different cutting fluid viscosities were used and compared to dry and wet conditions. Compared to other techniques, the reduction in the quantity of cutting oil in the machining process when using LIF technique is more than 99 % in relation to wet flooding technique that leads to lower machining cost. This small percentage is localized continually at the cutting zone. Experiments showed that machinability was inhanced when using LIF technique. It is found that the volumetric flow rate and viscosity of fluid plays an important role in the evaluation of cutting force, surface roughness and tool wear.

DOI

10.21608/jest.2012.80902

Keywords

Machining, Metal cutting, Machinability, localized Injection, cutting fluid, Cutting force, Surface roughness, Tool wear

Authors

First Name

T. M.

Last Name

El Hossainy

MiddleName

-

Affiliation

Mechanical Design and Production Department, Faculty of Engineering, Cairo University, Giza 12613, Egypt.

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Orcid

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Volume

9

Article Issue

1

Related Issue

12133

Issue Date

2012-01-01

Receive Date

2011-10-10

Publish Date

2012-01-01

Page Start

12

Page End

23

Print ISSN

2090-5882

Online ISSN

2090-5955

Article File

JEST_Volume 9_Issue 1_Pages 12-23.pdf

PDF . 837.7kB

Link

https://jest.journals.ekb.eg/article_80902.html

Detail API

https://jest.journals.ekb.eg/service?article_code=80902

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2

Type

Original Article

Type Code

1,211

Publication Type

Journal

Publication Title

Journal of the Egyptian Society of Tribology

Publication Link

https://jest.journals.ekb.eg/

MainTitle

LOCALIZED INJECTION OF CUTTING FLUID IN TURNING OPERATION

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Article

Created At

22 Jan 2023