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79389

MANUFACTURING AND DEVELOPMENT OF LOW COST ASBESTOS-FREE BRAKE PAD COMPOSITE MATERIAL

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Last updated: 04 Jan 2025

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Abstract

Brake materials have special features such as corrosion resistance, light weight, long life, low noise, stable friction, low wear rate, and acceptable cost versus performance. The aim of this research is formulation and manufacture of frictional composite material with low cost and high properties for brake pad applications. Frictional material used in brake pads is made of four subcomponents that play different roles. These are; abrasive materials to modify friction, lubricants to stabilize developed friction, binders to hold different constituents together and prevent disintegration and fillers to improve manufacturability as well as to lower the cost. The fabricated friction material with different chemical composition has been tested tribologically and mechanically to measure the performance under different conditions. Tests have been carried out are; hardness, tensile, cross brake, wear rate. All results of these tests presented in this paper showed that the coefficient of friction increased with increasing abrasive content. From the results, it is indicated that the proper reinforcement percentage as well lubricant one's in addition to enough content of binder resin in the material composition result in high values of hardness, internal shear strength, tensile strength and result in good wear properties. More details are discussed in this paper.

DOI

10.21608/jest.2019.79389

Keywords

Asbestos-free, brake pad, composite material

Authors

First Name

E. A. M.

Last Name

Said

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering, Suez Canal University

Email

enasatef716@yahoo.com

City

-

Orcid

-

First Name

N.

Last Name

Elzayady

MiddleName

-

Affiliation

Mechanical and Airspace Departments of Aviation Institute of Engineering and Technology

Email

goga.2008@yahoo.com

City

-

Orcid

-

First Name

R. I.

Last Name

El-Soeudy

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering, Suez Canal University

Email

-

City

-

Orcid

-

First Name

A. B.

Last Name

Omar

MiddleName

-

Affiliation

Mechanical Engineering Department, Faculty of Engineering, Suez Canal University

Email

-

City

-

Orcid

-

Volume

16

Article Issue

1

Related Issue

11852

Issue Date

2019-01-01

Receive Date

2018-08-21

Publish Date

2019-01-01

Page Start

55

Page End

67

Print ISSN

2090-5882

Online ISSN

2090-5955

Article File

JEST_Volume 16_Issue 1_Pages 55-67.pdf

PDF . 1.1MB

Link

https://jest.journals.ekb.eg/article_79389.html

Detail API

https://jest.journals.ekb.eg/service?article_code=79389

Order

6

Type

Original Article

Type Code

1,211

Publication Type

Journal

Publication Title

Journal of the Egyptian Society of Tribology

Publication Link

https://jest.journals.ekb.eg/

MainTitle

MANUFACTURING AND DEVELOPMENT OF LOW COST ASBESTOS-FREE BRAKE PAD COMPOSITE MATERIAL

Details

Type

Article

Created At

22 Jan 2023