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128707

Study of Selective Parameters Influencing Surface Roughness and Metal Removal Rate of Internal Cylinders Produced by ECH.

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Last updated: 22 Jan 2023

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Public Works Engineering

Abstract

Electrochemical Honing process (ECH) is a modification of conventional honing techniques whereby material is removed from electrically conductive workpieces through a combination of anodic dissolution and mechanical abrasion. Eighty percent, or more, of the material removal occurs through electrolytic action. ECH is one of the non-equilibrium processes and is a technique, which in spite of being used in some industrial plants especially to smoothen surfaces, is still not fully described due to the variety of the factors affecting the process. More information about the process is required, especially the effects of the working parameters on the produced surface roughness. This paper reports experimental findings on the effect of important process parameters such as workpiece material, time, applied current, initial working gap, rotational speed, electrolyte type and concentration and tool tip shapes on surface quality and metal removal rate (MRR). A special designed honing test rig , which is developed at the laboratory, was used. The surface roughness and (MRR) are measured. The experimental results are a useful guideline for the user for proper selection of conditions for obtaining a good surface quality. 

DOI

10.21608/bfemu.2020.128707

Keywords

Electrochemical machining (ECM), Electrochemical Honing (ECH), Surface roughness, Metal removal rate (MRR)

Authors

First Name

N.

Last Name

Radwan

MiddleName

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Affiliation

Specialized Studies Academy, Workers University, Egypt

Email

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City

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Orcid

-

First Name

A.

Last Name

Kohail

MiddleName

-

Affiliation

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Email

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City

-

Orcid

-

First Name

S.

Last Name

Abbas

MiddleName

-

Affiliation

Faculty of Engineering., Shoubra, Zagazig University

Email

-

City

Zagazig

Orcid

-

First Name

I.

Last Name

Mousa

MiddleName

-

Affiliation

Faculty of Engineering., Shoubra, Zagazig University

Email

-

City

Zagazig

Orcid

-

Volume

32

Article Issue

3

Related Issue

19077

Issue Date

2007-09-01

Receive Date

2007-07-11

Publish Date

2020-12-09

Page Start

1

Page End

12

Print ISSN

1110-0923

Online ISSN

2735-4202

Article File

BFEMU_Volume 32_Issue 3_Pages 1-12.pdf

PDF . 1.7MB

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https://bfemu.journals.ekb.eg/article_128707.html

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https://bfemu.journals.ekb.eg/service?article_code=128707

Order

8

Type

Research Studies

Type Code

1,205

Publication Type

Journal

Publication Title

MEJ. Mansoura Engineering Journal

Publication Link

https://bfemu.journals.ekb.eg/

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Article

Created At

22 Jan 2023