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Multi-response optimization and modelling of CO2 Laser turning process with (X10CrNiTi18-9) St.St assisted by O2 gas

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Last updated: 04 Jan 2025

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Abstract

The current study investigates the behavior of the grooving process of stainless steel X10CrNiTi18-9 that produced by CO2 laser turning process. The response surface methodology is adopted to explore this behavior, and conclude the effect of the laser control working conditions on the different quality aspects of the machined groove. The input variables of the study include Laser power (LP), assistance gas (oxygen) pressure (AGP), feed rate (FR) and motor rotating speed (RS). While the metal removal rate (MRR), depth of cut (DC), upper cut width (UC), lower cut width (LC) and root roundness error (RE), are considered as the responses. Using ANOVA analysis, the critical parameters and the associated levels are identified for the optimal combination. The results are modelled and illustrated to closely understand the effect and surface quality of CO2-Laser turning process. Results indicate that, MRR, DC, and UC increase with increasing LP and AGP, but they decrease with the increase of FR and RS. There is an interaction effect between (LP and FR) and (LP and RS) on each of LC and RE. The optimal combination of machining conditions reached at LP=3000 watt, AGP=0.6 bar, FR= 200 mm/min, RS= 30 rpm. which maximize MRR (0.5095 g/min), DC (0.6870 mm), UC (0.7028), LC (0.3057) and minimize RE to 16.3230 µm. The optimal conditions were validated laboratory. A small deviate between the optimum experimental results and the predicted values were noticed for MRR (1.8%), DC (2.3%), UC (7.3%), LC (9.2%), and RE (3.2%).

DOI

10.21608/erjm.2022.131875.1160

Keywords

Laser turning process, Grooving operation, Stainless Steel X10CrNiTi18-9, Response Surface Methodology (RSM), Multiple responses optimization

Authors

First Name

Wisam

Last Name

Faruk

MiddleName

M.

Affiliation

W.M. Farouk Mechanical Engineering department, Faculty of engineering. (Benha), Benha. University,

Email

wisam_faruk@yahoo.com

City

Benha

Orcid

-

First Name

Ahmed

Last Name

rezek

MiddleName

mohamed

Affiliation

Ahmed Mohamed Mechanical Design Department, Engineering Faculty, Minia University, Egypt.

Email

ahmed.mohamed1197511975@gmail.com

City

Minia

Orcid

-

First Name

Wagih

Last Name

Marzouk

MiddleName

W

Affiliation

Wagih Marzouk Mechanical Design Department, Engineering Faculty, Minia University, Egypt.

Email

wisam.faruk@gmail.com

City

cairo

Orcid

-

First Name

Faiz

Last Name

Abo ghriba

MiddleName

E

Affiliation

Faiz Abo ghriba Mechanical Design Department, Engineering Faculty, Minia University, Egypt

Email

w.faruk@gmail.com

City

minyia

Orcid

-

First Name

El-Awady

Last Name

Attia

MiddleName

Attia

Affiliation

El-Awady Attia Industrial Engineering Department, College of engineering, Prince Sattam Bin Abdulaziz.University, Alkharj, Saudi.Arabia. & Mechanical Engineering department, Faculty of engineering (Shoubra), Benha University, Cairo, Egypt.

Email

el-awadyattia@yahoo.com

City

Benha

Orcid

-

Volume

45

Article Issue

3

Related Issue

35317

Issue Date

2022-07-01

Receive Date

2022-04-06

Publish Date

2022-07-01

Page Start

319

Page End

340

Print ISSN

1110-1180

Online ISSN

3009-6944

Link

https://erjm.journals.ekb.eg/article_246971.html

Detail API

https://erjm.journals.ekb.eg/service?article_code=246971

Order

7

Type

Original Article

Type Code

1,118

Publication Type

Journal

Publication Title

ERJ. Engineering Research Journal

Publication Link

https://erjm.journals.ekb.eg/

MainTitle

Multi-response optimization and modelling of CO2 Laser turning process with (X10CrNiTi18-9) St.St assisted by O2 gas

Details

Type

Article

Created At

22 Jan 2023