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73035

Modeling and Simulation of the Shape Error in the ECM Process

Article

Last updated: 25 Dec 2024

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Abstract

Accuracy in ECM is still a problem that restricts the application of
this technology for accurate applications. The present investigation submits a
theoretical and experimental study about shape error in the ECM process which
has not been attempted before. Feed rate, applied voltage, electrolyte
conductivity and initial gap size have been considered the main factors affecting
the shape error value (sometimes reached 40 p1 for a 40 mm workpiece
length). Experimental results have been found to agree with the estimated values
with a difference less than 0.01 mm. The present results emphasize the
importance of the consideration of the shape error factor for accurate tool
design and shape prediction

DOI

10.21608/erjm.1998.73035

Authors

First Name

K. P.

Last Name

Rajurkar

MiddleName

-

Affiliation

Nontraditional Manufacturing Research Center Industrial and Management Systems Engineering Department University of Nebraska-Lincoln, Lincoln, NE 68 5 88

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Orcid

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First Name

W. H.

Last Name

Liu

MiddleName

-

Affiliation

Nontraditional Manufacturing Research Center Industrial and Management Systems Engineering Department University of Nebraska-Lincoln, Lincoln, NE 68 5 88

Email

-

City

-

Orcid

-

First Name

B.

Last Name

Wei

MiddleName

-

Affiliation

Nontraditional Manufacturing Research Center Industrial and Management Systems Engineering Department University of Nebraska-Lincoln, Lincoln, NE 68 5 88

Email

-

City

-

Orcid

-

First Name

M. S.

Last Name

Hewidy

MiddleName

-

Affiliation

Visiting from Menoufia University, Egypt

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-

City

-

Orcid

-

First Name

J.

Last Name

Kozak

MiddleName

-

Affiliation

Visiting from Warsaw university of Technologyz Poland

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-

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-

Orcid

-

Volume

21

Article Issue

2

Related Issue

11006

Issue Date

1998-04-01

Receive Date

2020-02-23

Publish Date

1998-04-01

Page Start

121

Page End

139

Print ISSN

1110-1180

Online ISSN

3009-6944

Article File

ERJM_Volume 21_Issue 2_Pages 121-139.pdf

PDF . 1.3MB

Link

https://erjm.journals.ekb.eg/article_73035.html

Detail API

https://erjm.journals.ekb.eg/service?article_code=73035

Order

9

Type

Original Article

Type Code

1,118

Publication Type

Journal

Publication Title

ERJ. Engineering Research Journal

Publication Link

https://erjm.journals.ekb.eg/

MainTitle

Modeling and Simulation of the Shape Error in the ECM Process

Details

Type

Article

Created At

22 Jan 2023