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69944

STATISTICAL PROCESS CONTROL CHARTS APPLIED TO OPTIMAL QUALITY IMPROVEMENT FOR STEELMAKING PROCESSES

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Last updated: 25 Dec 2024

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Abstract

The complex nature for steelmaking processes makes the classical Statistical Process Control
(SPC) methodologies are optimal when used to monitor and control steam boiler generation used to
supply the required steam for vacuum degassing processes. These processes include a large number
of variables that need to be monitored and controlled, while classical SPC requires a control chart for
each variable. Thus the effect of one variable can be confounded with effects of other correlated
variables. Such a situation can lead to false alarm signals. Univariate control charts are also difficult
to manage and analyze because of the large numbers of control charts of each variable. An
alternative approach is to construct a single multivariate control T2 chart that minimizes the
occurrence of false process alarms as well as monitors the relationships between the variables, and
identifies real process changes not detectable using univariate charts. It is necessary to
simultaneously monitor and control these variables to achieve optimal vacuum degassing process
performance to remove harmfid gases from the molten steel before casting. This represents the main
concern of the presented paper. This paper also studies the application of univariate and multivariate
control charts in the field of steel industry. The performance analysis for each one is studied using
the Average Run Length (ARL). A comparison of the univariate out-of-control signals based on the
multivariate out-of-control signals is also made to illustrate the efficiency of the Hotelling's T'
statistics.

DOI

10.21608/erjm.2005.69944

Keywords

Statistical Process Control (SPC), Univariate Control Charts, Multivariate Control Techniques, Hotelling's statistics, Average Run Length (ARL)

Authors

First Name

M. A.

Last Name

Sharaf El-Din

MiddleName

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Affiliation

Production Engineering and Mechanical Design Dept., Faculty of Engineering Minoufia University, Shebin El-Kom, Egypt.

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First Name

M. M.

Last Name

El-Khabeery

MiddleName

-

Affiliation

Production Engineering and Mechanical Design Dept., Faculty of Engineering Minoufia University, Shebin El-Kom, Egypt.

Email

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City

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Orcid

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First Name

H. I.

Last Name

Rashed

MiddleName

-

Affiliation

ARC0 Steel, Sadat City, Minoujya, Egypt,

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Orcid

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Volume

28

Article Issue

2

Related Issue

10623

Issue Date

2005-04-01

Receive Date

2020-02-04

Publish Date

2005-04-01

Page Start

185

Page End

198

Print ISSN

1110-1180

Online ISSN

3009-6944

Link

https://erjm.journals.ekb.eg/article_69944.html

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https://erjm.journals.ekb.eg/service?article_code=69944

Order

8

Type

Original Article

Type Code

1,118

Publication Type

Journal

Publication Title

ERJ. Engineering Research Journal

Publication Link

https://erjm.journals.ekb.eg/

MainTitle

STATISTICAL PROCESS CONTROL CHARTS APPLIED TO OPTIMAL QUALITY IMPROVEMENT FOR STEELMAKING PROCESSES

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Article

Created At

22 Jan 2023