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67256

EDM ASSISTED BY MAGNETIC FIELD FOR ARMOURED STEEL

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Last updated: 04 Jan 2025

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Abstract

The present paper presents a study on the performance of electrical discharge machining (EDM) assisted by magnetic field for armoured steel (HV500). Response surface methodology (RSM) has been utilized to model, analyze and determine the optimal parameters setting in the EDM process assisted by magnetic field. The process performance criteria such as; material removal rate (MRR), tool wear rate (TWR), were evaluated. Peak current, magnetic flux density, duty factor, and dielectric fluid pressure have been considered the main factors affecting EDM assisted by magnetic field performance. RSM was employed to develop the experimental models. The EDM process assisted by magnetic field process has proved its adequacy to machine armoured steel alloy under acceptable metal removal rate and minimum tool wear rate. The metal removal rate generally increases with the increase of the magnetic flux density and peak current value. The effect of duty factor was limited and dielectric fluid pressure has a moderate effect.  Further, the minimum tool wear rate has been obtained at the parametric combination of higher magnetic flux density and higher duty factor when machined by EDM assisted by magnetic field with copper electrodes. It has also been clarified that the effect of magnetic flux density was limited on metal removal rate with graphite electrodes. It has also been found that the minimum tool wear rate was obtained at the parametric combination of higher magnetic flux density, higher peak current and lower duty factor, when machined by EDM assisted by magnetic field, with graphite electrodes.

DOI

10.21608/erjm.2020.67256

Keywords

EDM, Armoured Steel Alloy, Material Removal Rate (MRR), Tool Wear Rate (TWR), Magnetic Flux Density, Response Surface Methodology (RSM)

Authors

First Name

T. A.

Last Name

El-Taweel

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Affiliation

Mechanical Design and Production Engineering Department Faculty of Engineering, Minoufiya University, Shebin El-Kom, Egypt

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First Name

A. R.

Last Name

El-Desouky

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Affiliation

Mechanical Design and Production Engineering Department Faculty of Engineering, Minoufiya University, Shebin El-Kom, Egypt

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Orcid

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First Name

W. M.

Last Name

Farouk

MiddleName

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Affiliation

Mechanical Engineering Department, Faculty of Engineering, Helwan University, Helwan, Egypt

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Volume

34

Article Issue

1

Related Issue

10162

Issue Date

2011-01-01

Receive Date

2020-01-02

Publish Date

2011-01-01

Page Start

43

Page End

55

Print ISSN

1110-1180

Online ISSN

3009-6944

Link

https://erjm.journals.ekb.eg/article_67256.html

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https://erjm.journals.ekb.eg/service?article_code=67256

Order

6

Type

Original Article

Type Code

1,118

Publication Type

Journal

Publication Title

ERJ. Engineering Research Journal

Publication Link

https://erjm.journals.ekb.eg/

MainTitle

EDM ASSISTED BY MAGNETIC FIELD FOR ARMOURED STEEL

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Article

Created At

22 Jan 2023