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139534

Application and Performance Measurement of Total Productive Maintenance: Case study of a Food Industries Company in Egypt

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Last updated: 04 Jan 2025

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Abstract

The maintenance activity is as important as the production activity. In order to reduce production cost and increase production efficiency, Total Productive Maintenance (TPM) is employed. TPM has several key principles; 5S, selfmaintenance, continuous improvement, planned maintenance, education and training, quality maintenance, occupational safety and health, senior management support and participation of all departments. By implementing these principles, productivity can be improved by reducing downtime, improving quality, adhering to specified delivery times, improving working conditions, and increasing employee morale. This research focuses on the effective role of the TPM principles in achieving the objectives of the industrial companies, enhancing the cooperation and coordination between different departments of the company, especially the participation of all workers in the production and maintenance process, 6th October City has been selected for M2 application and measurement. A program has been designed and implemented in the form of checklists to measure TPM performance within industrial plants. The aims of research are: first, to reduce the gap between production and maintenance which is usually found in the standard independent maintenance. Second, to put a clear plan for predictive maintenance and provide adequate training for the company staff to apply TPM principles. Improvement in the Mean and Standard Deviation of applying the TPM which are 6% and 5.29% respectively have been achieved by applying TPM program.

DOI

10.21608/erj.2018.139534

Keywords

Total Productive Maintenance, TPM principles, TPM Implementation, Overall Equipment Effectiveness, Autonomous maintenance, Kaizen, MTBF, MTTR

Authors

First Name

Ragab

Last Name

Eid. Ragab

MiddleName

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Affiliation

Al awel for food Company Helwan University

Email

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City

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Orcid

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First Name

Sabreen

Last Name

A. Abdelwahab

MiddleName

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Affiliation

Production Technology Dep., Helwan University

Email

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City

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Orcid

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First Name

Gamal

Last Name

H.Shehata

MiddleName

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Affiliation

Mechanical Engineering Dep., Helwan University

Email

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City

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Orcid

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First Name

Naglaa

Last Name

Abd El Samed

MiddleName

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Affiliation

Curricula Dep., Helwan University

Email

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City

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Orcid

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First Name

Saleh

Last Name

Kaytbay

MiddleName

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Affiliation

Mechanical Engineering Dep., Benha University Higher Institute of Engineering Technology Mahalla Al – Kubra

Email

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City

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Orcid

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First Name

Walid

Last Name

Mahmoud Elnahas

MiddleName

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Affiliation

Production Technology Dep Helwan University

Email

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City

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Orcid

-

Volume

160

Article Issue

0

Related Issue

20668

Issue Date

2018-12-01

Receive Date

2021-01-14

Publish Date

2018-12-01

Page Start

1

Page End

25

Print ISSN

1110-5615

Link

https://erj.journals.ekb.eg/article_139534.html

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https://erj.journals.ekb.eg/service?article_code=139534

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Type

Original Article

Type Code

998

Publication Type

Journal

Publication Title

Engineering Research Journal

Publication Link

https://erj.journals.ekb.eg/

MainTitle

Application and Performance Measurement of Total Productive Maintenance: Case study of a Food Industries Company in Egypt

Details

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Article

Created At

22 Jan 2023