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Hybrid Abrasive Electrochemical Grinding Machining of alloy steel K110

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Last updated: 04 Jan 2025

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Abstract

In this research, the effect of the Al   2O3 abrasive particles on metal removal rate of the electrochemical grinding machining process was studied. All experimental works were performed at different voltages (9 and 11.5V), different feed rates (6.74, 13.63, 22.55 and, 27.44 Ipm), different electrolyte concentrations (10, 15 and 20 wt. % NaCl), and different depths of cut (0 and 0.1 mm). The abrasive particles powder weight percentages were varied from 2.5 to 7.5. In order to study the effect of the abrasive particle powder, the results of the electrochemical grinding (ECG) were compared with the results of the abrasive electrochemical grinding (AECG). All experiments were performed for K110 alloy steel. The metal removal rate was determined by weighing the samples before and after machining, then dividing by the time of machining. Digital weight balance with 0.001g accuracy was used. The results revealed that the metal removal rate increases by increasing the weight percentage of the Al   2O3 abrasive particles up to 5 wt. % then decreases. In addition, the effect of the abrasive particles was decreased by increasing the feed rate, salt electrolyte concentration and decreasing the depth of cut. The results of the electrical current show that the electrical current decreases at a percentage more than 5 wt. % Al   2O3.

DOI

10.21608/erj.2019.122540

Keywords

Hybrid electrochemical grinding, Al2O3 abrasive, Metal removal rate (MRR), Feed rate, Electrolyte concentration, Depth of cut

Authors

First Name

Mohamed

Last Name

Hakima

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Affiliation

Faculty of Industrial Education, Quesna Institute, Cairo, Egypt

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First Name

Hossam.

Last Name

M. Yehiab

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Affiliation

Faculty of Industrial Education, Helwan University, Cairo, Egypt

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First Name

Ahmed

Last Name

El-Assal

MiddleName

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Affiliation

Faculty of Engineering, Benha University, Cairo, Egypt

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First Name

Khaled

Last Name

Abdelwahed

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-

Affiliation

Faculty of Industrial Education, Helwan University, Cairo, Egypt

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Volume

163

Article Issue

0

Related Issue

18331

Issue Date

2019-09-01

Receive Date

2020-11-10

Publish Date

2019-09-01

Page Start

294

Page End

308

Print ISSN

1110-5615

Link

https://erj.journals.ekb.eg/article_122540.html

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https://erj.journals.ekb.eg/service?article_code=122540

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18

Type

Original Article

Type Code

998

Publication Type

Journal

Publication Title

Engineering Research Journal

Publication Link

https://erj.journals.ekb.eg/

MainTitle

Hybrid Abrasive Electrochemical Grinding Machining of alloy steel K110

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Article

Created At

22 Jan 2023