Beta
41800

THE QUALITY OF AL-SI CASTING OF L SECTION USING WILLIAM′S CORE AND ELLIPTICAL AND SPHERICAL RISERS

Article

Last updated: 24 Dec 2024

Subjects

-

Tags

-

Abstract

ABSTRACT: The transformation from the liquid to the solid state is accompanied by the volumetric shrinkage that occurs during solidification. Risers are in the production of castings for the purpose of providing molten metal for the solidifying and shrinking casting. Riser design in sand castings requires, at a minimum, that the riser solidifying after the casting. The most important aluminum foundry alloys are based on the Al-Si system, especially the hypo-eutectic alloys with compositions ranging from 7 to 11 wt.% silicon. In the present work blind riser of elliptical and spherical shapes were used    in the casting of “L" section of different sizes. The ratio between the casting modulus to the riser modulus was studied. William′s core was also used to study the effect of applying pressure on the quality of Al-Si alloy. The results showed that the position of the riser and the pouring gate influence significantly the soundness of Al-Si castings. The casting of “L" section with large size showed sound casting when elliptical riser is used, and when the pouring gate was placed beside the riser and relative modulus was 1.5. Also the proportion of feed metal available from the feeder which meets the modulus % C was 9.7. Sound casting for “L" section of small size was observed when the spherical riser with relative modulus 1.0 was used and the % C was 8.4. Using the spherical riser in this case leads to save the material by 20%.   

DOI

10.21608/amme.2006.41800

Keywords

Shrinking Cavity, elliptical riser, Spherical riser, pouring gate, casting modulus

Authors

First Name

IBRAHIM

Last Name

M.

MiddleName

-

Affiliation

Prof. M.IBRAHIM, Mechanical department, Faculty of Engineering, Banha University.

Email

-

City

-

Orcid

-

First Name

ISKANDER

Last Name

A.

MiddleName

B.

Affiliation

Assoc. Prof, B.A.ALSKANDER, Academy of Specialized Studied - Technology department, Nasr City, Cairo.

Email

-

City

-

Orcid

-

First Name

MOHIE

Last Name

M.

MiddleName

-

Affiliation

Eng.M.K. Mohie. Academy of Specialized Studied - Technology department, Nasr City, Cairo.

Email

-

City

-

Orcid

-

Volume

12

Article Issue

12th International Conference on Applied Mechanics and Mechanical Engineering.

Related Issue

6508

Issue Date

2006-05-01

Receive Date

2019-07-22

Publish Date

2006-05-01

Page Start

51

Page End

68

Print ISSN

2636-4352

Online ISSN

2636-4360

Link

https://amme.journals.ekb.eg/article_41800.html

Detail API

https://amme.journals.ekb.eg/service?article_code=41800

Order

21

Type

Original Article

Type Code

831

Publication Type

Journal

Publication Title

The International Conference on Applied Mechanics and Mechanical Engineering

Publication Link

https://amme.journals.ekb.eg/

MainTitle

THE QUALITY OF AL-SI CASTING OF L SECTION USING WILLIAM′S CORE AND ELLIPTICAL AND SPHERICAL RISERS

Details

Type

Article

Created At

22 Jan 2023