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257788

Hybrid Central Composite Design and Genetic Algorithm to Optimize Turning Parameters for Surface Roughness in Self-propelled Rotary Tools

Article

Last updated: 22 Jan 2023

Subjects

-

Tags

Production Engineering

Abstract

This paper investigates experimentally the efficiency of a self-propelled rotary tool (SPRT) using carbide inserts during turning of K110 alloy steel. The cutting conditions, namely, cutting velocity vc (m/min), feed rate f (mm/rev), and depth of cut ap (mm) were interacted at a constant tilting angle of 20°, while considering the surface roughness (Ra) as performance criteria. The exploratory strategy is based on the central composite design (CCD), which was used to investigate at the influence of cutting boundaries on a superficial harshness level to observe the optimal cutting conditions. A second-order regression model was created. The performance parameters of the turning operation were studied using analysis of variance. A genetic algorithm (GA) was applied to optimize the SPRT cutting condition. The surface roughness and corresponding cutting conditions were optimized by creating a hybrid CCD-GA. The results showed that vc has the most impact on Ra, followed by f and ap. The minimum Ra value was 0.58 µm obtained at 140 m/min of vc, 0.04 mm/rev of f, and 0.3 mm of ap. Finally, GA and hybrid CCD-GA optimization techniques have optimal surface roughness and compared with experimental results.

DOI

10.21608/pserj.2022.154750.1191

Keywords

Self-propelled rotary tool, Surface roughness, Optimization, GA, hybrid CCD-GA

Authors

First Name

Hanan

Last Name

Kouta

MiddleName

Kamel

Affiliation

Department of production engineering and mechanical design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

hanan.kamel@eng.psu.edu.eg

City

Port Said

Orcid

-

First Name

Samar

Last Name

Elsanabary

MiddleName

-

Affiliation

Department of productionengineering and mechanical design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

samar.abaas@eng.psu.edu.eg

City

Port Fouad

Orcid

-

Volume

26

Article Issue

4

Related Issue

38267

Issue Date

2022-12-01

Receive Date

2022-08-07

Publish Date

2022-12-01

Page Start

50

Page End

55

Print ISSN

1110-6603

Online ISSN

2536-9377

Link

https://pserj.journals.ekb.eg/article_257788.html

Detail API

https://pserj.journals.ekb.eg/service?article_code=257788

Order

7

Type

Original Article

Type Code

813

Publication Type

Journal

Publication Title

Port-Said Engineering Research Journal

Publication Link

https://pserj.journals.ekb.eg/

MainTitle

-

Details

Type

Article

Created At

22 Jan 2023