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147396

Design of Micro-Plates Subjected to Residual Stresses in Microelectromechanical Systems (MEMS) Applicationss

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Last updated: 04 Jan 2025

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Abstract

Microelectromechanical Systems (MEMS) devices suffer from reliability problems which affect its performance. Fabrication process initiate residual stresses that cause stress stiffening and curling. It is shown from the previous research that reducing both stiffening and curling is a challenging issue. Analytical analysis for a fixed-fixed beam is done to determine the factors affecting stiffening in rectangular cross-section beams. A new U-shaped cross-section plate is proposed to decrease both stiffening and curling. The new U-shaped plate is compared with a reference flat plate with the same bending stiffness, length, width and material properties. In order to capture plate effects and biaxial residual stress, Finite Element model is developed. Results showed better performance of the U-shaped plate than the flat one. Curling and stiffening reduced by 72 and 42 %, respectively. Stiffness variation with temperature reduced by 43%, stabilizing the operational performance parameters such as pull-in voltage. Moreover, the critical buckling temperature of the U-shaped plate is greater than that of the flat one by 27 ℃, extending the operational temperature range of the plate. The fundamental natural frequency increased by 33%, due to the lower mass of the U-shaped plate. In general, high switching time is considered as another reliability problem in MEMS devices. The increase in fundamental natural frequency for U-shaped plate expects to reduce the switching time. The concept of U-shape plate can be used in many MEMS applications such as resonators, Radio-frequency (RF) switches, pressure sensors, and micromirrors in order to improve the reliability of these devices.

DOI

10.21608/pserj.2021.54511.1084

Keywords

Curling, Microelectromechanical systems (MEMS), stiffening, stress gradient

Authors

First Name

Bahi

Last Name

Bakeer

MiddleName

-

Affiliation

Design and Production Engineering Department, Faculty of Engineering, Ain Shams University University., Cairo, Egypt

Email

bahi.bakeer@eng.asu.edu.eg

City

-

Orcid

0000-0003-0028-8254

First Name

Adel

Last Name

Elsabbagh

MiddleName

-

Affiliation

Design and Production Engineering Department, Faculty of Engineering, Ain Shams University, Cairo, Egypt

Email

aelsabbagh@eng.asu.edu.eg

City

-

Orcid

-

First Name

Mohammed

Last Name

Hedaya

MiddleName

-

Affiliation

Design and Production Engineering Department, Faculty of Engineering, Ain Shams University, Cairo, Egypt

Email

mohammed_hedaya@eng.asu.edu.eg

City

-

Orcid

0000-0003-0067-1149

Volume

25

Article Issue

2

Related Issue

27673

Issue Date

2021-09-01

Receive Date

2020-12-24

Publish Date

2021-09-01

Page Start

165

Page End

169

Print ISSN

1110-6603

Online ISSN

2536-9377

Link

https://pserj.journals.ekb.eg/article_147396.html

Detail API

https://pserj.journals.ekb.eg/service?article_code=147396

Order

16

Type

Original Article

Type Code

813

Publication Type

Journal

Publication Title

Port-Said Engineering Research Journal

Publication Link

https://pserj.journals.ekb.eg/

MainTitle

Design of Micro-Plates Subjected to Residual Stresses in Microelectromechanical Systems (MEMS) Applicationss

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Article

Created At

22 Jan 2023