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36789

Effect of tool pin eccentricity on mechanical properties and microstructure of friction stir welded 5754 aluminum alloy

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Last updated: 22 Jan 2023

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Abstract

The effect of smooth tool pin eccentricity on mechanical properties and microstructure of 5 mm thick friction stir welded aluminum alloy AA5754-H24 was investigated. Three different tools were used in friction stir welding (FSW), cylindrical tool pin without eccentricity (T0), two cylindrical tool pin with eccentricity of 0.2 mm and, 0.8 mm (T2, T8) were used to weld AA5754-H24 aluminum alloy. The FSW was performed using tool rotation speed of 600 rpm and different welding speeds of 100, 200, 300, and 500 mm/min. After FSW the joints were investigated using tensile testing, hardness testing and optical microscopy. The use of FSW tool pin eccentricity 0.2 mm produces a friction stir weld joint with higher mechanical properties and finer precipitates. The tensile strength increases with increasing welding speed with maximum at 500 mm/min. However, the case is reversed in case of FSW tool pin eccentricity of 0.8 mm, the tensile strength decreases with increasing welding speed

DOI

10.21608/pserj.2015.36789

Keywords

Friction Stir Welding, Tool design, Tool pin eccentricity, Mechanical Properties, Microstructure

Authors

First Name

Ahmed

Last Name

Eessa

MiddleName

-

Affiliation

Dept of Mech, Fac. of Ind. Education, Suez, Suez Univ., Egypt.

Email

ahmed.eessa@suezuniv.edu.eg

City

-

Orcid

-

First Name

Mohamed

Last Name

zeky

MiddleName

-

Affiliation

2Dept of Metallurgical & Material Eng., Fac. of Petro. & Mining Eng., Suez, Suez Univ., Egypt

Email

mohamed.zaky@suezuniv.edu.eg

City

-

Orcid

-

First Name

Mohamed

Last Name

Yousif

MiddleName

-

Affiliation

Dept of Mech, Fac. of Ind. Education, Suez, Suez Univ., Egypt. EM:

Email

karim_yousif@yahoo.com

City

-

Orcid

-

First Name

Ahmed

Last Name

El-Nikhaily

MiddleName

-

Affiliation

Mechanical Department (Production), Faculty of Industrial Education, Suez University

Email

nikhaily@yahoo.com

City

Suez

Orcid

-

Volume

19

Article Issue

1

Related Issue

5979

Issue Date

2015-03-01

Receive Date

2014-11-24

Publish Date

2015-03-01

Page Start

108

Page End

113

Print ISSN

1110-6603

Online ISSN

2536-9377

Link

https://pserj.journals.ekb.eg/article_36789.html

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https://pserj.journals.ekb.eg/service?article_code=36789

Order

11

Type

Original Article

Type Code

813

Publication Type

Journal

Publication Title

Port-Said Engineering Research Journal

Publication Link

https://pserj.journals.ekb.eg/

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Article

Created At

22 Jan 2023