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33653

Numerical Simulation to Study the Influence of Welding Sequence on Distortion and Residual Stresses of Butt-Welded Plates

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Last updated: 22 Jan 2023

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Abstract

In many accurate industries such as gas turbine and aerospace, welding technique is used to weld thin parts during the assembling process. Due to uneven heating and cooling during the welding process, welded parts are prone to sever distortions and/or non-desirable residual stresses. The distortion causes problem in shape in assembly and when residual stresses combined with applied stresses, unexpected failure occurs. In this paper, three dimensional sequentially thermo-mechanical analysis is used to simulate welding process in Nical base super alloy plates (INCONEL718) for predicting the temperature field, distortion and residual stresses. The study was carried out on butt welded joint with 2 mm thickness, using the commercial Finite Element (FE) package (ABAQUS). The obtained results are compared with the numerical and experimental results obtained by other researchers. Good accordance is found between them. In order to control the distortion, it was proposed to carry out the welding process on several steps with different sequences. The cases of the welding sequences are: one step in one direction, two steps in opposite directions and four steps in two directions the study successfully predicted temperature and residual stress in the welded plates. Moreover, it was found that the more the steps of the welding process the less the distortion takes place in the plates

DOI

10.21608/pserj.2016.33653

Keywords

Welding simulation- Heat transfer- Finite element- Welding distortion –Residual stresses

Authors

First Name

Merna

Last Name

El-shrief

MiddleName

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Affiliation

Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

eng_merna_elshrief@yahoo.com

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Orcid

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First Name

Mohamed

Last Name

Saber

MiddleName

-

Affiliation

Assistant Professor, Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

msaber@kfu.edu.sa

City

-

Orcid

-

First Name

Ahmed

Last Name

Nassef

MiddleName

-

Affiliation

Professor, Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

nassef12@hotmail.com

City

-

Orcid

-

First Name

Moustafa

Last Name

Shaker

MiddleName

-

Affiliation

Professor, Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University, Port Said, Egypt

Email

profmshaker@hotmail.com

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-

Orcid

-

Volume

20

Article Issue

1

Related Issue

5619

Issue Date

2016-03-01

Receive Date

2015-12-29

Publish Date

2016-03-01

Page Start

118

Page End

126

Print ISSN

1110-6603

Online ISSN

2536-9377

Link

https://pserj.journals.ekb.eg/article_33653.html

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https://pserj.journals.ekb.eg/service?article_code=33653

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12

Type

Original Article

Type Code

813

Publication Type

Journal

Publication Title

Port-Said Engineering Research Journal

Publication Link

https://pserj.journals.ekb.eg/

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Article

Created At

22 Jan 2023