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33302

Finite Element Analysis Verification of Experimental Work Results of a Single Point Incremental Sheet Metal Forming of Aluminum 6061

Article

Last updated: 22 Jan 2023

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Abstract

In this paper, finite-element modeling (FEM) was developed to simulate the incremental sheet metal forming technique. The study mainly focused on the manufacture of complex shapes and modeled using ABAQUS/Explicit finite-element code as a simulation tool. Accordingly, a series of simulation trials have been carried out and the obtained results validated via experimental tests. The results indicated that the increasing of incremental depth increased the deformation force and this causing an increase of the stress. Also, the increase of the incremental depth from 0.5 mm to 1.0 mm increasing the sheet thinning from 0.8 mm to 0.698 mm. Moreover, the increasing of feed rate increased the thinning with the same value for both of FEM and experimental tests. Furthermore, the results showed that the incremental depth has a significant effect on the surface roughness and sheet thickness and that feed rate have found to be the second effective parameter.

DOI

10.21608/pserj.2017.33302

Keywords

Single Point Incremental Forming, Dieless Forming Process, Aluminum 6061, Finite Element Modeling

Authors

First Name

Noha

Last Name

Fouad

MiddleName

-

Affiliation

Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University

Email

nfouad39@gmail.com

City

Port Said

Orcid

-

First Name

Ahmed

Last Name

El-Kaseer

MiddleName

-

Affiliation

Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University

Email

-

City

Port Said

Orcid

-

First Name

Hassan

Last Name

Abd El-Hafez

MiddleName

S

Affiliation

Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University

Email

-

City

Port Fouad

Orcid

-

First Name

Ahmed

Last Name

Nassef

MiddleName

-

Affiliation

Department of Production Engineering and Mechanical Design, Faculty of Engineering, Port Said University

Email

-

City

Port Fouad

Orcid

-

Volume

21

Article Issue

2

Related Issue

5580

Issue Date

2017-09-01

Receive Date

2017-04-26

Publish Date

2017-09-01

Page Start

154

Page End

163

Print ISSN

1110-6603

Online ISSN

2536-9377

Link

https://pserj.journals.ekb.eg/article_33302.html

Detail API

https://pserj.journals.ekb.eg/service?article_code=33302

Order

14

Type

Original Article

Type Code

813

Publication Type

Journal

Publication Title

Port-Said Engineering Research Journal

Publication Link

https://pserj.journals.ekb.eg/

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-

Details

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Article

Created At

22 Jan 2023