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169881

Effect of Partial Replacement of Iron ore by Mill Scale on the Sinter Process

Article

Last updated: 22 Jan 2023

Subjects

-

Tags

Metallurgical and Materials Engineering

Abstract

Mill scale is one of the byproducts which produced during the processing of steel. It is rich in iron (≥70%), has lower impurities and a stable chemical composition. The present research studies the effects of partial replacement of iron ore with different proportions of mill scale on the sinter charge. The results in this study showed that with an increase in iron ore substitution by mill scale at 3%, the rate of production increases from 21.94 to 25.50 ton/m2/day (16.2%), the vertical velocity increases from 0.0192 to 0.0217 m/min (13%) and the strength of the produced sinter increases from 88% to 90% (2%). Thus, the bulk density increases, but this negatively affects the reducibility degrees and apparent porosity of the produced sinter. At 2% mill scale, both reducibility and apparent porosity reach their highest values (66.42, 20.53%), respectively. On the other hand, the bulk density and softening interval decrease to the lowest values (2.3gm/cm3, 70%) , respectively.

DOI

10.21608/jpme.2021.49775.1058

Keywords

Mill scale, Sintering process, Iron ore

Authors

First Name

Belal

Last Name

Ahmed

MiddleName

Saleh

Affiliation

Engineer of metallurgy at Egyptian Iron and Steel Company, Cairo, Egypt

Email

belal_geo2010@yahoo.com

City

Cairo

Orcid

-

First Name

Mohamed

Last Name

Khalifa

MiddleName

-

Affiliation

Ferrous Metallurgy Tabbin Institute for Metallurgical Studies, Cairo, Egypt

Email

gamalkhalifa@gmail.com

City

-

Orcid

-

First Name

sanaa

Last Name

Abd El Momen

MiddleName

-

Affiliation

Ferrous Metallurgy Tabbin Institute for Metallurgical Studies, Cairo, Egypt

Email

sanaa.said@hotmail.com

City

-

Orcid

-

Volume

23

Article Issue

1

Related Issue

24804

Issue Date

2021-06-01

Receive Date

2020-11-15

Publish Date

2021-06-01

Page Start

6

Page End

11

Print ISSN

1110-6506

Online ISSN

2682-3292

Link

https://jpme.journals.ekb.eg/article_169881.html

Detail API

https://jpme.journals.ekb.eg/service?article_code=169881

Order

2

Type

Original Article

Type Code

805

Publication Type

Journal

Publication Title

Journal of Petroleum and Mining Engineering

Publication Link

https://jpme.journals.ekb.eg/

MainTitle

-

Details

Type

Article

Created At

22 Jan 2023