103235

On the Modified Design of Anode Assembly in Hall-Héroult Cell Using Finite Element Method

Article

Last updated: 04 Jan 2025

Subjects

-

Tags

Metallurgical and Materials Engineering

Abstract

The Hall-Héroult process is the most commonly used process for aluminum production by aluminum through an electrolytic reduction of alumina dissolved in an electrolytic bath at 960 ͦ C. The voltage drop for the anode group represents about 8% of the total cell voltage. The resistance between the connections that link the different parts of the anode assembly causes the increase the anode voltage during the electrolysis process. The factors affecting the anodic voltage drop, temperature and stresses distribution were investigated using the finite element method. These factors included the stub diameter, thimble flutes number and steel stub number. Thermal and electrical measurements were carried out on ten prebaked anodes cells to verify and validate the modelled result. In this paper, study the electro thermal model under the influence of mechanical loading of the anode assembly confirmed that the design of the steel stubs (in terms of diameter and number) are the main factors that greatly influence the reduction of the anodic voltage, while the thimble flutes number might have a little effect on the anodic voltage drop.

DOI

10.21608/jpme.2020.32359.1036

Keywords

Finite element method, Anode assembly, Hall-Héroult cell, Design of steel stubs, energy

Authors

First Name

Mohamed

Last Name

Ali

MiddleName

-

Affiliation

Mining and Petroleum Engineering Dept., Faculty of Engineering, Al-Azhar University, Qena- Egypt

Email

mmam64@yahoo.com

City

-

Orcid

-

First Name

Mahmoud

Last Name

Aly

MiddleName

-

Affiliation

Mining and Petroleum Engineering Dept., Faculty of Engineering, Al-Azhar University, Qena- Egypt

Email

mahmoud.a.aly@azhar.edu.eg

City

Qena

Orcid

0000-0003-3950-4639

Volume

22

Article Issue

2

Related Issue

19543

Issue Date

2020-12-01

Receive Date

2020-06-10

Publish Date

2020-12-01

Page Start

71

Page End

79

Print ISSN

1110-6506

Online ISSN

2682-3292

Link

https://jpme.journals.ekb.eg/article_103235.html

Detail API

https://jpme.journals.ekb.eg/service?article_code=103235

Order

8

Type

Original Article

Type Code

805

Publication Type

Journal

Publication Title

Journal of Petroleum and Mining Engineering

Publication Link

https://jpme.journals.ekb.eg/

MainTitle

On the Modified Design of Anode Assembly in Hall-Héroult Cell Using Finite Element Method

Details

Type

Article

Created At

22 Jan 2023